- Specifications:
Model |
JP1040 |
Max. Sheet size |
1040 ×780mm |
Min. Sheet size |
400×360mm |
Sheet weight |
70~400 gsm |
Max. Running speed |
Max. 150m/min 12000 pieces/hour |
Camera |
4K |
4K +8K |
Picture Resolution |
0.13 mm X0.13 mm |
4K camera 0.13 mm X0.13 mm 8K camera 0.07 mm X0.08 mm |
Min. point defect size (ink spot, omission, dirt) |
high contrast ratio 0.15mm2 Low contrast ratio 0.25mm2 |
high contrast ratio 0.1mm2 Low contrast ratio 0.2mm2 |
Min. line defect size (ink line, streak) |
high contrast ratio width>=0.2 mm length>=10mm Low contrast ratio width>=0.3 mm length>=10mm |
high contrast ratio width>=0.15 mm length>=10mm Low contrast ratio width>=0.25 mm length>=10mm |
Chromatic aberration inspection |
△E >= 3 |
△E >= 3 |
Overlapping precisions |
Lateral Direction±0.2 mm Longitudinal ±0.2 mm |
Lateral Direction±0.15 mm Longitudinal direction±0.15 mm |
Power |
14KW |
Net weight |
9.8T |
Dimension |
10600×2650×2400mm ( including pedal platform) |
- Key points
- Large Inspecting area with more items to be detected.-etection rate reach 100%
b)
The high speed image pickup system,
computer
image processing system and mechanical positioning system combines perfectly to ensure the high speed inspection with high precision.
- Structure
It consists: 1.
Automatic feeding part
2.
Registering and positioning part
3.
Vacuum sorption table
4.
inspection part
5.
Waste kicking part 6.
Delivery part
- Automatic Feeding Part
- It uses printer type feeder with speed up to 12000pieces/hour
- Sheet Range- 1040*780mm
- The distance of two sheets is adjustable
- With double sheet controller
- The paper pile can be loaded directly with hydraulic trolley no need for accurate registration.
- Positioning Part
Unique positioning device provides large correction range and easily adjust
ment
- Vacuum Sorption Table
- Vacuum sorption convey with good stability
- Vacuum sorption table is up to 2600mm*1100mm to ensure the sheet flatness.
- Conveying platform is steel plate with thickness of 25mm. The structure is shock resistance designed and tested to ensure the stability of running.
- The conveying belts are imported wide type without connections to ensure the conveying stability under high speed.
- Big volume-adjustable vacuum pump makes the paper conveying stable and accurate
- Fast belt changing design-no need to dismount machine wall if belt change is needed
- Inspection System
- Inspecting large format with Max. sheet size 1040*780mm and high detection rate.
- High speed inspection .The highest speed is 10000 sheets /hour - labor saving.
- Waste Kicking Part
The waste sheets go into waste collection automatically with pneumatic flap waste kicking device.
- Delivery Part
It a
dopt
s
linear guide
rail system. The
delivery
lay
can be
adjust
ed
easily front and back,
left and right according
to
the sheet size
.
Left and right
lay
is
adjust
able
Delivery platform
is
equipped
with air suction device
for tidy piling.
Delivery part is individual
ly
controlled
with free
speed
adjustment.
- Features And Specifications Of The Inspection Part
- Line Scan Digital Camera
Inspecting the whole sheet printing quality with 2 sets 4K color cameras which is the top-level one
imported
from Canada
Max. Inspecting speed :
150m/min
- 4K color cameras
Resolution
:
4096 Pixel
Scanning Frequency : 12 Khz
Gather Frequency : 0.13mm×0.21mm
- Light Source Selection
Generally there are three type of lights to be equipped with the machine -
halogen fiber lamp ,
fluorescent light and Led
lamp.
The
halogen fiber lamp has good color rendering and whole spectrum
.
T
he shortcoming of this is
cost
ly and
short life
span, the specific light length has to be made special to the order of one product
. Fluorescent light also has good color rendering and spectrum but illuminance lacking with short life.
LED
lamp
develop
s
fast in recently .It could satisfy design requirement after color balance correcting .Compare with other lights
,
the LED is better with good stability,
long life ,easy customization and so on .
If a
good control
on
temperature
is made, the life of LED lamp can reach up to
several tens of thousands hours
Inspection system light
we suggest to use
LED
Picture of LED Light
- Shooting Mode:
Inspecting the whole sheet with two sets high
-speed
line scan digital camera
Two sets
I
nspecting
Diagram
- Specifications:
Type of defects:
- Ink, chromatism ,void ,omission, overlapping deviation, die-cutting deviation, in-complete word.
|
Name |
parameter |
platform |
Max. Card box sheet size |
1040mm × 780mm |
Min. Card box sheet size |
400mm × 360mm |
Paper Range |
90~400 g/m2 |
Max. Speed |
Card board,Max.150m/min.,9000-10000sheets/h |
100g paper,Max.120m/min.,6000-7000sheets/h |
70g paper,Max.100m/min,4500-5500sheets/h |
Corrugated paper,Max.150m/min,7000-8000sheets/h |
Dimension |
10600×2650×2400mm (including pedal platform) |
Gross weight |
9800 KG |
vision inspection |
Picture Resolution |
4Kcamera:0.13mm(width)×0.21mm(length) |
defect size |
0.2 mm2(high contrast ratio) 0.3 mm2(Low contrast ratio) |
Min. line defect size |
width >= 0.2mm length>=10mm(high contrast ratio) width>= 0.3mm length>=10mm(Low contrast ratio) |
Chromatic aberration inspection |
△E >= 3 |
Overlapping precisions |
±0.2mm |
Notice: High contrast means the average gray level between defect and background ≥300N (gray level). Low contrast means the average gray level between defect and background ≥100N and ≤300N
- Features
- High efficiency
It uses printer type
feeder
with
speed up to 12000pieces/hour
The distance of two sheets is adjustable according to paper size
The pile height is the same as
before
and after process
Secondary feeding and delivery system ensure the non-stop feeding and delivery
.
- High stability
Conveying
platform is steel
plate
with thickness
of
25mm. The structure is shock resistance designed and tested to ensure the stability of running.
The conveying belts are imported wide type without connections to ensure the conveying
stability
under high speed
Big
volume-
adjustable vacuum
pump
make
s
the paper conveying stable and accurate
All the key steel parts such as machine walls, cams etc use high grade steel and processed by CNC Lathe
• High speed running parts such as shafts, rollers are made by high grade steel quenched and dynamic balance tested to make sure the stability when running at high speed.
•Motors, belts, chains and so on are well-known brand in domestic and abroad. Bearings are mostly from C&U Group with key bearings from NSK
•Pneumatic parts are from SMC-Japan
•Electric parts are Omron, Schneider, IDEC, and Delta etc
Speed reducer
is from CPG, Taiwan
- High precision
Unique positioning device provides large correction range and easily adjust
ment
.
Vacuum sorption table is up to 2600mm*1100mm to ensure the sheet flat
ness
.
- Inspection system
Imported industrial high speed camera
Big size sheet inspection. The size can be 1040
X
780mm
High speed inspection, the highest speed for big size sheet can be 12000
pieces/hour
Easy and fast a
djustable inspection
criteria:
The machine can set
criteria
for various
prints
or different inspection areas
Saving inspection results and fault images into database to retrieve and classify them
at
any
time
In
-time display
the picture
of defective products
and on-time c
ontinuous defects
inspection can make the operator
adjust printing process
in time.
- Safe And Easy Operation
•PLC control together with man-machine interface will display the operation status, malfunction and diagnose and operation requirement. All the settings are displayed in the screen and changed by the function button according to instruction in the man-machine interface
•Many sensors and safe device
are equipped with the machine
to make sure the machine run
well and safety.
All the malfunctions will be displayed in the screen
for easy problem eliminat
ion.
- Installation Requirement
- Installation areas: Length*Width 10600*2650 mm
- Training, installation and debugging:
- The seller should in charge of installation, debugging and training in the buyer's factory. However the days used should be generally no more than seven days
.
- The buyer should try to help as much as they can while the supplier's engineer is debugging the machine by providing enough workers, powers, tools and some necessary documents or papers