• Single Sheet Printed Board Result Inspecting
  • Single Sheet Printed Board Result Inspecting
  • Single Sheet Printed Board Result Inspecting
  • Single Sheet Printed Board Result Inspecting
  • Single Sheet Printed Board Result Inspecting
  • Single Sheet Printed Board Result Inspecting

Single Sheet Printed Board Result Inspecting

After-sales Service: Yes
Warranty: One Year
Color & Page: Single-Colour Printing Press
Printing Interface: USB2.0
System Supported: Windowsxp32
Model: Pm1040
Customization:
Gold Member Since 2014

Suppliers with verified business licenses

Manufacturer/Factory & Trading Company

Basic Info.

Model NO.
JP-1040
Printing Unit
Standard 4 Pieces Max. 8pieces
Nozzle
Spectra Industrial Piezoelectric Nozzle From Dimaz
Printing Precision
Lateral 500dpi Longitudinal 180-720dpi
Single Nozzle Printing Width
13mm
Service Life of Nozzle
Three Years or More Running at Full Load, or 500 M
Max Running Speed
70-80 Meter/Minute; Max. 90meter/Minute
Grade of Bar Code
A Grade 95%
Number of Barcode to Be Printed/ Per Lit
600-800 Thousand (36*8mm Medical Code)
Ink Type
Imported Environment Friendly UV Curing Ink
Transport Package
Pallet
Specification
CE
Trademark
uanchor
Origin
China
Production Capacity
150 Sets/Year

Product Description

  1. Specifications:
 
Model JP1040
Max. Sheet size 1040 ×780mm
Min. Sheet size 400×360mm
Sheet weight  70~400 gsm
Max. Running speed Max. 150m/min    12000 pieces/hour
Camera 4K 4K +8K
Picture Resolution       0.13 mm X0.13 mm 4K camera  0.13 mm X0.13 mm
8K camera  0.07 mm X0.08 mm
Min. point defect size (ink spot, omission, dirt)
 
high contrast ratio 0.15mm2 
Low contrast ratio  0.25mm2  
high contrast ratio  0.1mm2
Low contrast ratio  0.2mm2  
Min. line defect size (ink line, streak) high contrast ratio width>=0.2 mm
                length>=10mm
Low contrast ratio width>=0.3 mm
               length>=10mm
high contrast ratio width>=0.15 mm 
               length>=10mm
Low contrast ratio width>=0.25 mm  
               length>=10mm
Chromatic aberration inspection
 
△E >= 3 △E >= 3
Overlapping precisions  Lateral Direction±0.2 mm 
 Longitudinal  ±0.2 mm
Lateral Direction±0.15 mm
Longitudinal direction±0.15 mm
Power 14KW
Net weight      9.8T
Dimension 10600×2650×2400mm ( including pedal platform)
 
 
  1. Key points  
 
  1. Large Inspecting area with more items to be detected.-etection rate reach 100%
 b) The high speed image pickup system, computer  image processing system and mechanical positioning system combines perfectly to ensure the high speed inspection with high precision.
 
  1.  Structure
 
 
It consists: 1. Automatic feeding part  2. Registering and positioning part  3. Vacuum sorption table  4.  inspection  part  5.  Waste kicking part  6. Delivery part
 
 
  1. Automatic Feeding Part
 
  Single Sheet Printed Board Result Inspecting

 
  1.  It uses printer type feeder with speed up to 12000pieces/hour
  2.  Sheet Range- 1040*780mm
  3.  The distance of two sheets is adjustable
  4.  With double sheet controller
  5.  The paper pile can be loaded directly with hydraulic trolley no need for accurate   registration.
 
  1. Positioning Part
 
  Single Sheet Printed Board Result Inspecting

 
Unique positioning device provides large correction range and easily adjust ment
 
  1. Vacuum Sorption Table
 
  Single Sheet Printed Board Result Inspecting

 
  1. Vacuum sorption convey with good stability
  2. Vacuum sorption table is up to 2600mm*1100mm to ensure the sheet flatness.
  3. Conveying platform is steel plate with thickness of 25mm. The structure is shock resistance designed and tested to ensure the stability of running.
  4. The conveying belts are imported wide type without connections to ensure the conveying stability under high speed.
  5. Big volume-adjustable vacuum pump makes the paper conveying stable and accurate
  6. Fast belt changing design-no need to dismount machine wall if belt change is needed  
 
  1. Inspection System
 
Single Sheet Printed Board Result Inspecting
 
  1. Inspecting large format with Max. sheet size 1040*780mm and high detection rate.
  2. High speed inspection .The highest speed is 10000 sheets /hour - labor saving.
 
  1. Waste Kicking Part
  Single Sheet Printed Board Result Inspecting

 
 
The waste sheets go into waste collection automatically with pneumatic flap waste kicking device.
 
  1. Delivery Part
 
  Single Sheet Printed Board Result Inspecting

 
It a dopt s  linear guide  rail system. The delivery lay  can be  adjust ed  easily front and back,  left and right according to the sheet size . 
Left and right lay  is  adjust able  
Delivery platform is equipped  with air suction device  for tidy piling. 
Delivery part is individual ly  controlled  with free speed  adjustment.
 
  1. Features And Specifications Of The Inspection Part
 
  1. Line Scan Digital Camera
 
Inspecting the whole sheet printing quality with 2 sets 4K color cameras which is the top-level one imported  from Canada
Max. Inspecting speed :  150m/min
  1. 4K color cameras
Resolution : 4096  Pixel
Scanning Frequency : 12 Khz
Gather Frequency :   0.13mm×0.21mm
 
  1. Light Source Selection
 
Generally there are three type of lights to be equipped with the machine -  halogen fiber lamp ,  fluorescent light and Led lamp. The halogen fiber lamp has good color rendering and whole spectrum . T he shortcoming of this is cost ly and short life span, the specific light length has to be made special to the order of one product . Fluorescent light also has good color rendering and spectrum but illuminance lacking with short life.  LED lamp develop s fast in recently .It could satisfy design requirement after color balance correcting .Compare with other lights ,  the LED is better with good stability,  long life ,easy customization and so on .  If a good control  on temperature  is made, the life of LED lamp can reach up to several tens of thousands hours
Inspection system light  we suggest to use  LED
 
 
 
Picture of LED Light
 
  1. Shooting Mode:
 
Inspecting the whole sheet with two sets high -speed  line scan digital camera
 
 
 
 
 
 
 
 
 
 
Two sets I nspecting Diagram
 
  1. Specifications:
 
Type of defects:
  1. Ink, chromatism ,void ,omission, overlapping deviation, die-cutting deviation, in-complete word.
 
  Name parameter
platform Max. Card box sheet size 1040mm × 780mm
Min. Card box sheet size 400mm × 360mm
Paper Range 90~400 g/m2
Max. Speed Card board,Max.150m/min.,9000-10000sheets/h
100g paper,Max.120m/min.,6000-7000sheets/h
70g paper,Max.100m/min,4500-5500sheets/h
Corrugated paper,Max.150m/min,7000-8000sheets/h
Dimension 10600×2650×2400mm (including pedal platform)
Gross  weight 9800 KG
vision
inspection
Picture Resolution 4Kcamera:0.13mm(width)×0.21mm(length)
defect size 0.2 mm2(high contrast ratio)
0.3 mm2(Low contrast ratio)
Min. line defect size width >= 0.2mm  length>=10mm(high contrast ratio)
width>= 0.3mm   length>=10mm(Low contrast ratio)
Chromatic aberration inspection
 
△E >= 3
Overlapping precisions ±0.2mm
 
Notice: High contrast means the average gray level between defect and background ≥300N (gray level). Low contrast means the average gray level between defect and background ≥100N and ≤300N
 
  1. Features
 
  1. High efficiency
 
It uses printer type feeder  with  speed up to 12000pieces/hour
The distance of two sheets is adjustable according to paper size
The pile height is the same as before  and after process
Secondary feeding and delivery system ensure the non-stop feeding and delivery .
 
  1. High stability
 
Conveying  platform is steel  plate with thickness of 25mm. The structure is shock resistance designed and tested to ensure the stability of running.
The conveying belts are imported wide type without connections to ensure the conveying stability  under high speed
Big volume- adjustable vacuum pump make s  the paper conveying stable and accurate
All the key steel parts such as  machine walls, cams etc use high grade steel and  processed by CNC Lathe
• High speed running parts such as shafts, rollers are made by high grade steel quenched and dynamic balance tested to make sure the stability when running at high speed.
•Motors, belts, chains and so on are well-known brand in domestic and abroad. Bearings are mostly from C&U Group with key bearings from NSK
•Pneumatic parts are from SMC-Japan
•Electric parts are Omron, Schneider, IDEC, and Delta etc
Speed reducer  is from CPG, Taiwan
 
  1. High precision
 
Unique positioning device provides large correction range and easily adjust ment .
Vacuum sorption table is up to 2600mm*1100mm to ensure the sheet flat ness .
 
  1. Inspection system
 
Imported industrial high speed camera
Big size sheet inspection. The size can be 1040  X  780mm
High speed inspection, the highest speed for big size sheet can be 12000  pieces/hour
Easy and fast a djustable inspection criteria:   The machine can set criteria  for various prints  or different inspection areas
Saving inspection results and fault images into database to retrieve and classify them at any  time
In -time display the picture  of defective products  and on-time c ontinuous defects inspection can make the operator  adjust printing process in time.
 
  1. Safe And Easy Operation
 
•PLC control together with man-machine interface will display the operation status, malfunction and diagnose and operation requirement. All the settings are displayed in the screen and changed by the function button according to instruction in the man-machine interface
•Many sensors and safe device  are equipped with the machine  to make sure the machine run   well and safety.  All the malfunctions will be displayed in the screen  for easy problem eliminat ion. 
 
 
  1. Installation Requirement
 
 
  1. Installation areas: Length*Width 10600*2650 mm
  2. Training, installation and debugging:
    1. The seller should in charge of installation, debugging and training in the buyer's factory. However the days used should be generally no more than seven days
.
  1. The buyer should try to help as much as they can while the supplier's engineer is debugging the machine by providing enough workers, powers, tools and some necessary documents or papers
 
 

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Gold Member Since 2014

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Manufacturer/Factory & Trading Company
Number of Employees
12
Year of Establishment
2013-09-24