Automatic Five Ply or Layer Corrugated Flute Laminator with High Speed High Quality

Product Details
Customization: Available
Classification: Post-Coating Laminating Machine
Application: Corrugated Box
Manufacturer/Factory & Trading Company
Gold Member Since 2014

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Number of Employees
12
Year of Establishment
2013-09-24
  • Automatic Five Ply or Layer Corrugated Flute Laminator with High Speed High Quality
  • Automatic Five Ply or Layer Corrugated Flute Laminator with High Speed High Quality
  • Automatic Five Ply or Layer Corrugated Flute Laminator with High Speed High Quality
  • Automatic Five Ply or Layer Corrugated Flute Laminator with High Speed High Quality
  • Automatic Five Ply or Layer Corrugated Flute Laminator with High Speed High Quality
  • Automatic Five Ply or Layer Corrugated Flute Laminator with High Speed High Quality
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Basic Info.

Model NO.
SJ-FMB 1300
Driven Type
Electric
Automatic Grade
Automatic
Membrane Material
Matt Film or Light Membrane
Plastic Film Mulching Modes
Cold Laminating
Performance
Servo Control
Max. Paper Size
1600*1450mm
Min. Paper Size
500*450mm
Face Paper Thickness
150-500G/M2
Bottom Paper
a, B, C, E, F Flute
Precision
Within 1.5mm
Speed
90m/M
Production Efficiency
0-5000 Sheets/Hour
Height of Face Paper Pile
1600mm
Total Power
34kw
Conveying Height
400mm
Transport Package
Inron Plate Wrapped with Plastic Film
Specification
Collecting Table Size: 1300*1300mm
Trademark
Jiasun
Origin
China
HS Code
84393000
Production Capacity
5sets Per Month

Product Description

Full Automatic Multilayer Flute Laminator
 
1. Specifications:
 
Name Requirement Requirement Requirement
Model SJ-FMB1300 SJ-FMB1450 SJ-FMB1600
Max. Paper size(W*L) 1300*1300 mm 1450*1450 mm 1600*1450 mm
Min. Paper size(W*L) 500*450 mm
Face paper thickness 150-500 g/m2(standard paper board)
Flatness requirements on face paper Curve height should less than 0.2 times of paper thickness
Requirements on film  Film ends should be less than 2 times of paper thickness
Bottom paper A,B,C,E,F flute
Flatness requirements on bottom paper Within 15/1000 mm
Corrugated paper deflection Curve height should less than 0.2 times of  paper thickness, deflection should be less than 2times of flute height
Requirements on the height of corrugated flute If there is difference between tow flute, difference should be within 1/20 of the corrugated height
Diagonal requirement Less than 3/1000 mm
Size requirement on face paper and bottom paper Size of face paper should be 8 mm larger than that of the bottom paper
Laminate layers Face paper+corrugated paper=3 layers or Face paper+corrugated paper+corrugated paper=5 layers(total thickness less than 10 mm)
Precision ±1.5mm(according to the paper quality)
Speed 100 m/m(theoretical value ) 90 m/m(theoretical value)
Production efficiency 0-6000 sheets/h 0-5000 sheets/h
Height of face paper pile 1600 mm
Face paper table capacity 1500 KG
Height of bottom paper pile 400 mm
Total Power 25KW
Voltage Three phase 380V
Efficient pressing length 6000 mm
Conveying height 250 mm
Adhesive medium Corn starch glue
Collecting table capacity 300 KG
Dimension(L*W*H) 16000*2200*2500 mm(Subject to machine) 16000*2400*2500 mm(Subject to machine) 16000*2550*2500 mm(Subject to machine)
Machine Weight About 7.5 T(Subject to machine) About 7.8T(Subject to machine) About 8 T(Subject to machine)
 
2. Features of the machine:
a) Key Points:
1) Two in One or Three in One structure: It can laminate up to 5 layers paper board less than 10mm.
2) High precision: with the help of chasing lay and Synchronous slot design, the machine can       achieve a precision as ±1.5mm.
3) Suit to both big and small size paper no need to do the readjustment.
 
b) General Introduction:
SJ-FMB series fully automatic multilayer flute laminator is consists of automatic face paper lifting section, face paper conveying section, conveying section, double bottom paper positioning section, cyclic gluing section and pressing section. It suits to laminate the printed paper to the corrugated board or cardboard which is thicker than 350gsm, with features of high precision and high speed. It is the ideal laminating machine for all kinds of packaging company domestic and overseas.
3. Features by parts:

1) Face paper conveying section adopts advanced four sucking and four delivering feeder, with the help of high pressure vacuum pump it can feed the face paper 150-500gsm efficiently. Pre-loading structure reduce the face paper loading time greatly.
Automatic Five Ply or Layer Corrugated Flute Laminator with High Speed High Quality



2) Position displaying hand wheel on the face paper pile loading section makes the loading action more accurate and more convenient for the bottom paper loading at the same time. Limited switch fixed on face paper loading section makes the moving up action more accurate.
Automatic Five Ply or Layer Corrugated Flute Laminator with High Speed High Quality


3) Conveying belt, pressing roller and automatic chasing lay all do help to the face paper delivery. Pressing roller adopts the specialized roller which is used on print machine, it can delivery both thick and thin paper effectively. Anti-curl structure helps to delivery face paper at the same time.
Automatic Five Ply or Layer Corrugated Flute Laminator with High Speed High Quality



4) Both bottom paper feeding section adopt vacuum sucking belt with high strength and high friction allowing the non-stop feeding. Rotating paper supporter equipped on this section makes it possible to feed the long sheet.
Automatic Five Ply or Layer Corrugated Flute Laminator with High Speed High Quality



5) Knurled roller on the bottom feeding part makes sure the stable running when the machine in a high speed.
Automatic Five Ply or Layer Corrugated Flute Laminator with High Speed High Quality


6) Chasing lay and high-speed axial flow fan differential positioning system is applied on the bottom paper feeding part. You can adjust the front and back position without stopping the machine. Synchronous slot design can control the bottom paper feeding in a minimum range; Chasing lay can make sure a good bottom sheet feeding when the machine is running at a high speed.
Automatic Five Ply or Layer Corrugated Flute Laminator with High Speed High Quality




7) Gluing system has liquid induction device, glue will be supplied accordingly and will be recycled, glue cost will be reduced greatly.
8) The gluing system in this machine is a combination of anilox type steel roller and rubber glue even roller in which the rubber glue even roller is core structure designed and differential speed gluing method is applied to make a even glue and increase the gluing quality. Averagely 25-35grams glue will be used on one square meter, reducing the cost and improving the laminated paper board quality.
Automatic Five Ply or Layer Corrugated Flute Laminator with High Speed High Quality


9) Both bottom paper and face paper adopt front elastic registration lay so that there is no need to readjust for big or small paper. The intelligent control system makes it possible to adjust the face paper position automatically when the machine is in running. The digital instrument on the front lay part can make the front lay adjustment range to 0.1mm.
Automatic Five Ply or Layer Corrugated Flute Laminator with High Speed High Quality


10) Photoelectric detector helps the conveying of top or bottom paper accurately.
11) 
Grooved steel positioning wheel has long service life and easy to clean.
Automatic Five Ply or Layer Corrugated Flute Laminator with High Speed High Quality


12) Double pre-pressing roller are equipped on the laminating unit.
13) Automatic damping system is applied on the bottom sheet feeding system to prevent the curving of the laminated sheet.  
14) Floating type pressing conveyor makes it possible to adjust the pressure according to the paper board thickness. The pressed paper board is solid and strengthen.  
Automatic Five Ply or Layer Corrugated Flute Laminator with High Speed High Quality


15) All the electrical components are imported; PLC and HMI control system are safe and reliable. Many control knobs are equipped on the machine according to the ergonomics allowing you to control the machine in different position; machine speed is controlled by the frequency converter which makes the machine run stably.
16) 
Machine is driven by imported timing belt and wheel gear with high efficiency, low noise and stable running status. Low production cost and convenient maintenance.
17) Stainless steel is applied on the corrodible part of the machine, it can prevent the corrosion from the glue.
4. Configurations:
NO. Name Brand Quantity
1 Touch screen Siemens 1 piece
2 PLC Siemens 1 piece
3 Servo motor Dorna 2 sets
4 Frequency converter Delta 5 sets
5 Main motor China 2 sets
6 Lifting motor China 2 sets
7 Pressing motor China 2 sets
8 Clutch/Brake China 1 set
9 Chain Renold 30 meters
10 Timing belt Gates 14 pieces
11 Contactor Honeywell/Schneider 8 pieces
12 Relay Honeywell/Schneider 15 pieces
13 Button switch Schneider 25 pieces
14 Sucking belt NITTA 10 pieces
15 Conveying belt SEIGLING 8 pieces
16 Fan CHINA 2 sets
17 Bearing KGF(Key points) 100 pieces

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