Flute Laminator Machine for Two Layer Board Laminating

Product Details
Customization: Available
Type: Roll Coater
Driven Type: Electric
Manufacturer/Factory & Trading Company
Gold Member Since 2014

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Number of Employees
12
Year of Establishment
2013-09-24
  • Flute Laminator Machine for Two Layer Board Laminating
  • Flute Laminator Machine for Two Layer Board Laminating
  • Flute Laminator Machine for Two Layer Board Laminating
  • Flute Laminator Machine for Two Layer Board Laminating
  • Flute Laminator Machine for Two Layer Board Laminating
  • Flute Laminator Machine for Two Layer Board Laminating
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Basic Info.

Model NO.
QTM-1450
Packaging Material
Metal
Packaging Type
Pallet
Application
Cardboard&Corruated
Thickness of Face Paper
120-450G/M2
Thickness of Bottom Paper
Abcef 3&5 Ply
High Speed
12000 PCS Per Hour
Laminating Precision
0.75mm
Glue Saving
5 Gram Per Square Meter
Max. Sheet Size
1450mm*1450mm
Min.Sheet Size
500mm*440mm
Product Yield
More Than 98%
Lamination Method
Servo Control
Total Power
18.2kw
Transport Package
Steel Pallet
Specification
CE
Trademark
Jiasun
Origin
China
HS Code
84393000
Production Capacity
3 Sets/ Month

Product Description

High speed Automatic Flute Laminator
  1. Specifications:
 
  Model    ―1300     ―1450 ―1650
 Max. Sheet Size 1300mmx1300mm 1450mmx1450mm 1650mmx1600mm
Min. Sheet Size 500mmx440mm 500mmx440mm 500mmx440mm
Thickness of face Paper 120~450g/m2 120~450g/m2 120~450g/m2
Thickness of Bottom Paper ABCEF 3&5 Ply ABCEF 3&5 Ply ABCEF 3&5 Ply
Max. Speed 153m/min 153m/min 153m/min
Laminating Precision ±0.75mm ±0.75mm ±0.75mm
 Total Weight 8700kg 9500kg 10500kg
Total Length 10700 mm 12000 mm 13000 mm
Operation Space (mm) 3000x13500 3100x13500 3200x13500
 Power 3~380V(50Hz) 3~380V(50Hz) 3~380V(50Hz)
 
  1. Features of the machine:
    1. Key Points
      1. High Speed: It can run 12000 sheets per hours for sheet length 450mm.
      2. High Precision:  At normal speed the precision can be controlled at ±1 mm with the yield 98%.
      3. Glue saving:  It can be 30 grams of glue per square meter.
    2. General Introduction:
The QTM series High Speed Automatic Flute Laminator is suitable for the lamination of printed cardboard paper with 3 ply or 5 ply corrugated sheet which is mainly used in food, beverage boxes etc.
The machine adopts chasing registration method with the help of imported low-voltage parts, liquid sensor and  motion control system.
  1. Machine Structure:
Upper Feeding Part:Feed the paper of 120-450gsm. It can be thinner according to the size and quality of the paper
Bottom Feeding Part:Feed different kinds of corrugated sheet between ABCEF 3&5 Ply.
Conveyor:Press the laminated paper and convey to the paper delivery unit.
Gluing Part:Coating glue on the bottom paper.
  1. Features by Parts:
    1. Upper Feeding Part:
      1. High speed feeder with 3 sucking suckers and 4 delivery suckers with the highest speed 12000 sheets per hour.
      2. Double sucking rubber and single rubber forwarding which can avoid effectively double paper.
      3. There are two side blowers as well. The position of the side blower can be adjusted to ensure the smooth feeding of paper. Flute Laminator Machine for Two Layer Board Laminating
  2. Top Paper Conveying Part:
The conveying of the face paper unit adopts scale feeding method,Compared with paper to paper conveying,the advantage is that the conveying speed of face paper can be reduced,ensuring the smooth feeding of the paper when running in high speed, without worrying of the scraping of the paper by side lays and when the paper is uneven, the paper front will press the paper back to make the ahead paper even.
  1. Lay for the Pre-loading Paper Pile Part
There also has paper pile lay at paper piling part which makes the paper piling easily. It is equipped with rough adjusting wheel and fine adjustment bar.
  1. Side Lays of top paper to ensure the precision at side-way
There is a side lay device-puller on machine operation side for better guarantee the face paper side-way precision. There have 4 face paper sensors and 4 bottom paper sensors detecting the paper front edge positions, and two servo motors correct the laminating movement real-timely.Flute Laminator Machine for Two Layer Board Laminating
 Lays For bottom sheet
The adjustment of corrugated board includes side board adjustment front lay adjustment and paper frame adjustment.Side board and front lay can be adjust by manual and lock button based on paper size.
  1. When order is changed, the operator can do the order change easily by turning these wheels which makes the operation easy and fast. It also can control with hand wheel or the model of corrugated board.
  2. Automatic Glue Supply System: The machine adopts imported liquid level controller for glue supply. When detecting no glue in the glue barrel, it can stop the feeder automatically to avoid waste of paper.Flute Laminator Machine for Two Layer Board Laminating
  3. Motion Control System: This machine adopts perfect combination of motion control system and servo system for better lamination precision. It only needs data input.
  4. The advantage of adopting motion control system is to keep face paper and bottom paper with good lamination precision.Flute Laminator Machine for Two Layer Board Laminating
  5. Watering Roller: It can not only wash the dirt out of the bottom paper back, but also can pasting water on the bottom paper to make it soft and even to facilitate the lamination.  
  6. Timing belt Transmission: Machine adopts timing belt transmission with stable running high precision and low noise.Flute Laminator Machine for Two Layer Board Laminating
  • Front Lead Feeding Device: The bottom paper section adopts accurate vacuum feeding with big volume fan for better conveyor of curve paper. It is much better and convenient for five layer board stick. The servo motor control the red feeding wheel which makes the bottom paper run smoothly and accurately.
  • The special parameters on the touch screen can be adjusted according to the paper type, for example, the distance of feeder lifting
  • It is convenient when adjust the position of  face paper and bottom paper. If you want to the face paper exceed the bottom paper 3mm, enter 3 on the screen. The data can not be changed when the machine speed is changing, the max data can be 30-40.,it can satisfy the demand of some special user.
  1. Configurations:
Name Brand
PLC SIMENS S7-200
Servo motor and controller JAPAN YASKAWA
Touch screen TAIWAN WEINVEW
Frequency transformer JAPAN MITSUBISHI E740
Photoelectric switch SWITZERLAND BANMER
Contactor FRENCH SCHNEIDER
Relays JANPAN OMRON
Button SHANHAI TIANYI
Glue liquid control JAPAN OMRAN
Cog belt TAIWAN SANWU
The key bearing JAPAN NSK
Other Bearings RENBEN BEARING
Main Power Motor GERMANY SIMENS
Air Pump Tai Wan Brand EUROVAC Rotary Vane Pum                                 

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