Automatic Die Cutting and Foil Stamping Machine with Deep Embossing

• Customization: Available
• After-sales Service: Confer
• Warranty: Confer
• Model NO.: EXCELLENT 1060TNT
• Classification: Continuous Stamping Machine
• Plate Type: Flatbed Printer
• Color & Page: Single Color
• Suitable Material: Cardboard
• Automatic Grade: Automatic
• Application: Cardboard
• Usage: Cardboard
• Hot Stamping Pressure Factor: Hot Stamping Temperature
• Decisive Factor: Pressure
• Max. Sheet Size: 1080 X 780mm
• Min. Sheet Size: 400 X 360mm
• Max Die Cutting Size: 1070 X 770mm
• Paper Thickness: Cardboard 0.1-2.0mm
• Paper Feeding Height: 1570mm
• Paper Delivering Height: 1350mm
• Die Cutting Precise: ≤±0.10mm
• Gripper Margin: 7-17mm
• Max Speed: 7000s/H
• Dimension: 7850 X 4651 X 2602mm
• Total Weight: 2.3t
• Total Power: 32kw
• Transport Package: Container
• Specification: 7850 x 4651 x 2602mm
• Trademark: JIAYI
• Origin: Tangshan, China
• HS Code: 84393000
• Production Capacity: 4sets/Mounth

Product Description

Automatic Die Cutting and Foil Stamping Machine With Deep Embossing

Product Description

 

 

1. Price:

 a) EXCELLENT 1060TNT Automatic Die Cutting and Foil Stamping Machine with Deep Embossing ------****USD,FOB Tianjin

1. Specifications
2. Machine Profile:

Model	1060TNT
Max. Sheet Size (WxL)	1080 x 780mm
Min. Sheet Size (WxL)	400 x 360mm
Max Die Cutting Size	1070 x 770mm
Paper Thickness	Cardboard 0.1-2.0mm Cardboard 80g/-2000g/ Corrugated Board≤4mm
Paper feeding height	1570mm(with wooden bracket)
Paper delivering height	1350mm(with wooden bracket)
Die cutting precise	≤±0.10mm
Gripper Margin	7-17mm
Max Speed	7000s/h
Dimension(length*wide*height)	7850 x 4651 x 2602mm
Total Weight	About 23000KG
Total Power	32Kw
Main Motor Power	22Kw
Pressure	600T

   EXCELLENT 1060TN automatic die-cutting and hot foil stamping machine with deep embossing is a machine which inherits the company's many years of post-press equipment design and manufacturing tradition, and after careful research on the most extensive packaging enterprises, optimization analysis, specifically to promote the overall upgrade of China's post-press packaging equipment and manufacturing completed a new generation of hot stamping die-cutting machine, which can make you stand out in the fierce competition in the market, fast response, accurate attack, master It can make you stand out in the fierce market competition, quick response, accurate attack, master the absolute victory of a second.
Stable, durable, safe, easy to operate and economic is the leading idea of the development of this machine, the machine strictly follows the EU, CE safety certification, from paper feeding, die cutting to paper receiving are automated, can automatically detect and display the fault, with non-stop paper feeding, non-stop sampling, paper receiving and other functions. At the same time, the machine also has the advantages of high die-cutting pressure and high production precision. The main drive system of the machine adopts pneumatic clutch and has a braking device; the main sprocket shaft is equipped with a torque limiter, and the whole machine is equipped with safety detecting electric eyes and safety devices in many places, which can avoid various safety accidents to the maximum extent and guarantee the absolute safety of the person and equipment. The machine is mainly tailored for the majority of social packaging printing manufacturers, there are ultra-small format paper feeding, corrugated paper feeding system and other optional. The main components of the machine are imported from famous manufacturers, at the same time, we do our best to save every penny and every second of your time, EXCELLENT 1060TNT automatic die-cutting and foil stamping machine with deep embossing is the most cost-effective gravure and die-cutting equipment on the market at present.
 

1. Standard Configuration And Function
   1. High Speed Feeder & Paper Feeding Department:  

Fish scale paper feeder, Max speed is greater than 125 sheets/min
 Powerful paper suction feeder , 4 suction and 4 delivery. The suction head can adjust various paper suction angles according to the deformation of the paper
 Preloading paper device 
 Feeder head quick shift locking and fine adjustment mechanism
 3-way feeder head anti-collision device
Main feed stack fine adjustment left and right
 Double sets of protection sensors, Preventing Feeder From Accidental Crash
 Side gauge and front gauge photoelectric detection device
 Paper skew adjustment mechanism  
 Double sheet detection controller
 Both the operating surface and the transmission surface are equipped with side gauge devices
 The side gauge push-pull method can be easily switched
 Fine-tuning device for paper arrival time
 Paper accumulation prevention detection
 German Beck blowing and suction dual-purpose air pump

1. 1. Die Cutting and Stamping Unit:

The pressure-bearing parts are high-strength ductile iron QT500-7, cast by special process with high strength and never deformation, and in order to to better avoid deformation of pressure-bearing parts under heavy pressure, we have cured all pressure-bearing parts. Through cooperation with Beijing Institute of Graphic Communication, we have optimized the overall structure of the pressure-bearing parts so that all the pressure-bearing parts don't deform under high pressure environments. The transmission turbine and the main tile and side tiles are all made of ZCuAI10Fe5Ni5 copper material. The tensile strength is greater than 590, the elongation is greater than 10, the hardness is greater than 150, and the yield strength is greater than 260. Conventional copper ZCuSn6Zn6Pb3. The tensile strength is 190, the elongation is 12, the hardness is 60, and the yield strength is 60. Therefore, both in terms of wear resistance and deformation resistance. It also has great advantages in terms of hardness, all swing rod shafts are made of high-strength alloy steel, the hardness can reach 50-52 degrees, high hardness and wear resistance.
Precise pressure regulating system, easy to adjust while the machine is running
40Cr crankshaft
German SEW manufactures super wear-resistant secondary enveloping worm gears and worms, which have a large number of contact teeth and are not easy to wear
Supper-high-strength 4-toggle design(toggle shaft Φ80*240)ensuring high pressure and low abrasion
Die-cutting base plate and die plate rotation device  
Powerful oil supply lubrication system, main chain microcomputer controlled automatic intermittent lubrication
Automatic cooling and lubrication system for lubricating oil in main transmission box
Main Chain forced lubrication device
Complete set imported anodized aluminum alloy tooth rows and 7 sets of positioning structures
German imported gear transmission chain
Imported intermittent divider
Imported synchronous belt and wheel transmission 
Main transmission imported pneumatic clutch brake device
Pneumatic two-way frame locking device
Pneumatic locking device for lower pad
Lubricating oil secondary filtration system in main transmission box
Tooth row positioning fine adjustment mechanism
Hand turning car mechanism

1. 1. Foil Stamping Unit

The machine adopts 3 sets of electrochemical aluminum foil step rollers in the longitudinal direction, which are controlled by 3 AC servos respectively. They can realize step skipping and step function. At the same time, there is a synchronous foil collecting roller controlled by an AC servo to achieve synchronization of foil feeding and collecting horizontal. There are 2 anodized aluminum foil step rollers in the direction, which are controlled by 2 AC servo respectively. They can also realize skip and step independently. It has advanced function and is equipped with a synchronous foil retracting roller controlled by an AC servo to achieve synchronized foil feeding and retracting.
The voltage regulating part adopts a voltage regulating mechanism controlled by a servo motor to realize automatic voltage regulating function
The electric heating plate of this machine is divided into 16 temperature control areas, with a heating area of 1080 x 780. It is characterized by 16 temperatures can be controlled separately, and the max heating temperature allowed in each heating area is 200°
The machine is equipped with paper blowing and aluminum foil and paper separation devices to achieve the rapid separation of aluminum foil and paper at different times during thin paper blowing and hot stamping.

1. 1. Delivery Unit:

Paper damping and deceleration adopts mechanical take-up and pressure brush mechanism; two-way auxiliary air blowing for paper take-up.Make paper recycling smooth; the sampling mechanism makes the operation more convenient. Unique automatic secondary take-up device(optional), which can realize automatic conversion of primary and secondary delivery
Non-stop paper delivery device
Paper leveling devices
The auxiliary air blowing device for paper delivery is beneficial to the smooth falling of paper at high speed
Delivery brush deceleration device

1. 1. Electricity:

The EXCELLENT 1060TNT automatic die-cutting and hot stamping machine with deep embossing has passed the EU CE safety certification. Except all critical components products from famous imported manufacturers are used to ensure the stability of the electrical system. From the beginning of the design, we have invested more in safety. More energy can ensure the absolute safety of operators and equipment.
The safety door circuit and emergency stop circuit are all controlled by safety relay ducal circuits
The combination of PLC and human-machine interface HMI makes it more convenient for operators to "communicate" with machines
Neat and beautiful layout, strong and weak current separation, reducing interference and making the system reliable
CP1E series programmable controller produced by Japan Omron Corporation
Rail-mounted terminal blocks
Schneider contactor

1. 1. Brands or origin of main electric parts applied:

 

1	Torque limiter	XINXING	Tai Wan
2	Turbine shaft	TEZAN	Tai Wan
3	Pneumatic clutch	YUYI	Italy
4	Main chain	RENOLD	ENGLAND
5	Air Pump	BECKER	GERMAN
6	Paper feeding conveyor belt	SANGPULA	GERMAN
7	Paper gripper	YIJIBANG	Tai Wan
8	Steel Plate	LIANGFENG	Shanghai
9	Transmission Belt	GAICI	AMERICA
10	Intermittent oil lubrication mechanism	JINJU	Tai Wan
11	HMI	TAIDA	Tai Wan
12	Bearings	SKF/NSK	JAPAN/SWEDEN
13	Main Motor	DONGYUAN	Tai Wan
14	PLC	OMROM	JAPAN
15	Limit Switch	OMROM	JAPAN
16	Photoelectric switch	OMROM	JAPAN
17	Encoder	OMROM	JAPAN
18	Servo Motor	YASKAWA	JAPAN
19	Motor of main feeding	CPG	Tai Wan

 

1. Other information:

1. The above price is based on FOB Tianjin, China.
2. The enclosed pictures are just for reference, kindly please make the specification and object as the standard.
3. As for the overseas installation, the customer shall pay each installation person 100.00USD per day and bear the costs of air trip tickets, food and accommodation.
4. The fabrication period is within 120 days and the installation period within around 15 days after the advance payment received.
5. 30% advance payment paid by T/T before fabrication and 70% balance payment before delivery.
6. The machine above needs a 40' H container.