Automatic Rigid Box Production Line with Robort Hand

• Customization: Available
• Warranty: 1 Year
• Certification: CE
• Model NO.: SL-5040
• Application: Commodity, Machinery & Hardware, Gifts & Arts
• Driven Type: Electric
• After-Sales Service Provided: Engineers Available to Service Machinery Overseas
• Type: Carton Production Line
• Automatic Grade: Automatic
• Face Paper Width: 100-480 mm
• Face Paper Thickness: 100-200 GSM
• Gray Board Thickness: 1-5 mm
• Max. Box Size: 420*520*120 mm
• Min. Box Size: 50*70*10 mm
• Dimension: 6500*3500(or 4500)*3000 mm
• Robot Arm Carrying Weight: 1 Kg
• X,Y Axis Positioning Accuracy: 0.1 mm
• Speed: 15-20 PCS/Min(1 Forming) 25-30 PCS/Min(2 Forming)
• Transport Package: Steel Pallet with Plastic Film
• Specification: CE
• Trademark: JIASUN
• Origin: China
• HS Code: 8441309000
• Production Capacity: 50set/Year

Product Description

SL-5040 Automatic Rigid Box Production Line 
Specification:

Automatic Hardcover Making Machine	SL-5040
Face Paper Width	100-480mm
Face Paper Thickness	100-200 gsm
Gray Board Thickness	1-5mm
Max. Box Size	420×520×120mm
Min. Product Size	50×70×10mm
Speed	One Forming Machine 15-20pcs/min. Two Forming Machines 25-35pcs/min.
X,Y axis positioning accuracy	±0.1 mm
Robot arm carrying weight	1kg
Air pressure	0.4-0.6 MPa
Total Power	One Forming Machine 12Kw Two Forming Machines 13Kw
Heating Power	6Kw
Power Supply	380/220V 50HZ
Machine Weight	One Forming Machine 3500Kg Two Forming Machines 4500Kg
Dimension	One Forming Machine 6500x3500x3000mm Two Forming Machines 6500x4500x3000mm

 

Main Features:
1.High unified control system: the operator can input the paper and box size through computer, and machine adjustment will be changed automatically.
2.Box positioning system equip with high-resolution camera and high sensitive 4-axle robot arm, the positioning accurate can reach ±0.1 mm.
1.Face paper unit
a.Face paper feeding
The machine adopts back-pushing method to feed paper board. The movements is controlled by the cylinder, with features of simple structure and low malfunction rate. Pneumatic element adopts the Japan brand cylinder with longer service life.
b.Face paper conveying
Face paper side lay and delivering side lay can be adjusted in one step, it is more easy to operate. Ultrasonic detecting device can detect the double-sheet phenomenon effectively and make the machine stop moving in time.
c.Face paper gluing
1.New-type copper scraper can avoid the curling of face paper effectively.
2.Fluted feeding roller makes it possible to reduce the gluing area which can lower the rejection rate.
3.Glue tank and glue barrel all adopt the double-deck structure, hot water can help to keep the temperature allowing the temperature can be controlled.
4.Temperature controller for hot melt glue and the displayer are installed on the control panel together, this can allow the worker knowing the change of temperature at any time.
2.Corner pasting unit
a.Board feeding
Belt feeding conveyor adopts high anti-friction well know material which make sure long life span.
b.Corner pasting
1.Heating system adopts Germany brand PTC heater with the features of low power consumption(18w/p*4p) and faster heating up (five minutes). 
2.Air cylinder and magnetic valve uses Taiwan AIRTAC brand, Working times (2000km) ,according to the cylinder journey 30m and 8000 times per day

3.The length of tape can be adjusted on touch screen to input data with the features of convenient operation.
c.Box conveying
Machine working and Conveying speed coincident with production line, photoelectric detecting the box and side push lay for aligning.
3.Box positioning Unit
a.Face paper detecting and box positioning
1.Two sets of high resolution cameras(5 million pixel) detecting the face paper, the operator can select any two corners for positioning.
2.Four axles robot arm can achieve x, y and z axis spatial positioning, and the precision is ±0.1 mm.
b.Human-machine control system
Windows operation system, easy operation and learning. The operator can store and named different 200 orders, quick search functions is quite convenient for call out.
4.Box forming unit ( one/two forming unit is optional)
a.Box carrying arm
Left and right box carrying arm adopts two servo motors for driving, the maximum forming speed can reach 20 pieces in one minute.
b.Box forming unit
Automatically adjust the mold can greatly reduces the labor intensity and saves operation time. Change the order just input the product's length, width and height, the machine will automatically adjust according to the input size.
5.Other Configuration
1.Negative pressure detector can monitor the missing suction phenomenon effectively and make the machine stop working in time.
2.Each moving part is equipped with limited switch, this can avoid hurting and malfunction effectively.
6.Electric device

Well-know international brand electric devices are used on this machine, reliable quality insure a longer service life.
Main Configuration:

Item	Brand	Origin
Electric Parts		France
Servo motor	Xinjie	China
Cylinder	Airtac	Japan
Gear Motor	ZD	China
Computer screen	Lenovo	China
Robot arm	Xinjie	China
Relay	Omron	Japan