Key point
a)Inspecting large area with more detection flaw contents, detection rate reach 100%
b) The high speed image pickup system, computer image processing system and mechanical positioning system combined perfectly to ensure the high speed inspection with high precision.
Structure
Function Feature
1. High efficiency
It uses printer type feeder with speed up to 12000pieces/hour
The distance of two sheets is adjustable according to paper size
The pile height is the same as before and after process
Secondary feeding and delivery system ensure the non-stop feeding and delivery
2. High stability
Conveying platform is steel plate with thickness of 25mm. The structure is shock resistance designed and tested to ensure the stability of running.
The conveying belts are imported wide type without connections to ensure the conveying stability of high speed sheets.
Big adjustable vacuum flow to make the paper conveying stable and accurate.
All the key steel parts such as machine walls, cams etc use high grade steel and processed by CNC Lathe
High speed running parts such as shafts, rollers are made by high grade steel quenched and dynamic balance tested to make sure the stability when running at high speed.
Motors, belts, chains and so on are well-known brand in domestic and abroad. Bearings are mostly from C&U Group with key bearings from NSK
Pneumatic parts are from SMC-Japan
Electric parts are Omron, Schneider, IDEC, and Delta etc
Speed reducer is from CPG, Taiwan
3. High precision
Unique positioning device provides large correction range and easily adjustment.
Vacuum sorption table is up to 2600mm*1100mm to ensure the sheet flatness.
4. Inspection system
Imported industrial high speed camera
Big size sheet inspection. The size can be 1040 X 780mm
High speed inspection, the highest speed for big size sheet can be 12000 pieces/hour
Easy and fast adjustable inspection criteria: The machine can set criteria for various prints or different inspection areas
Saving inspection results and fault images into database to retrieve and classify them at any time
In-time display the picture of defective products and on-time continuous defects inspection can make the operator adjust printing process in time.
5. Safe And Easy Operation
PLC control together with man-machine interface will display the operation status, malfunction and diagnose and operation requirement. All the settings are displayed in the screen and changed by the function button according to instruction in the man-machine interface
Many sensors and safe device are equipped with the machine to make sure the machine run well and safety. All the malfunctions will be displayed in the screen for easy problem elimination.
Model |
JP1040 |
| Max. Sheet size |
1040×780mm |
| Min. Sheet size |
400×360mm |
| Sheet weight |
70~400g |
| Max. Running speed |
Max. 150m/min 12000pieces/hour |
| Camera |
4K |
4K +8K |
| Picture Resolution |
0.13 mm X0.13 mm |
4K camera 0.13 mm X0.13 mm
8K camera 0.07 mm X0.08 mm |
Min. point defect size (ink spot, omission, dirt)
|
high contrast ratio 0.15mm2
Low contrast ratio 0.25mm2 |
high contrast ratio 0.1mm2
Low contrast ratio 0.2mm2 |
| Min. line defect size (ink line, streak) |
high contrast ratio width≥0.2 mm
length≥10mm
Low contrast ratio width≥0.3 mm
length≥10mm |
high contrast ratio width≥0.15 mm
length≥10mm
Low contrast ratio width≥0.25 mm
length≥10mm |
Chromatic aberration inspection
|
ΔE ≥ 3 |
ΔE ≥3 |
| Overlapping precisions |
Lateral Direction±0.2 mm
Longitudinal ±0.2 mm |
Lateral Direction±0.15 mm
Longitudinal direction±0.15 mm |
| Power |
14KW |
| Net weight |
9.8T |
| Dimension |
10600×2650×2400mm( including pedal platform) |
Audited Supplier 
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