Automatic Folder Gluer and Stitcher (JHXDX-2600B2-2)
Specifications & Carton Size Comparison Table
| Model |
JHXDX-2600B2-2 |
| Installation Area |
16000*4200mm |
| Total Power |
28.5Kw |
| Max. Stitching Speed |
1050 Nails/min |
| Sheet Thickness |
A, B, C, AB |
| Pitch Range |
40-500mm |
| Nail Number |
1-40(nail) |
| Wire Size |
NO.17(2.0*0.7mm), NO.18(1.81*0.71mm) |
When do gluing
| Model |
JHXDX-2600B2-2 |
| |
Max(mm) |
Min(mm) |
| A |
880 |
200 |
| B |
900 |
100 |
| C |
880 |
200 |
| D |
900 |
100 |
| E |
2500 |
680 |
| F |
900 |
300 |
| G |
35-40 |
When do stitching
| Model |
JHXDX-2600B2-2 |
| |
Max(mm) |
Min(mm) |
| A |
650 |
230 |
| B |
550 |
200 |
| C |
650 |
230 |
| D |
550 |
200 |
| E |
2400 |
860 |
| F |
900 |
350 |
| G |
35-40 |
Features Of the Machine:
Key Features
1.Unique separate sheet separation and registration part which can eliminate the fish tail phenomenon effectively.
2.Gluing, stitching, glue + stitching can be set through one button press which is very convenient for the operation
3.The stitcher cutting knife and nail stand adopts imported hard alloy which ensures long working life span
4.Order saving function can store the carton size in touch screen, machine will adjust automatically when the operator selected an saved order
Main Features
1.Patent design of 90°angle folding knife can make the carton folding precisely.
2.The imported Yaskawa brand of four-servo motors with accurate features, it can reduce the transmission devices and makes trouble free.
3.Using motor to adjust the synchronous belts, easy operation and reduce change time.
4.Swing style stitching head, synchronous belts and stitching head moving synchronously, it can achieve stitching while sheet moving, fast speed and high efficiency.
Features by Parts:
Feeding Unit:
1.Adopt high quality rubber vacuum belt, stocking and automatic input to ensure the efficiency of feeding.
2.Special design makes the adjustment simply, quickly and precisely. Pneumatic side regulation, paper feed baffle and belt are separately operated, which make the order change easy.
Creasing wheel
There is a creasing wheel at the sticking point, and the folding effect is better.
Gluing Unit:
1.The gluing width is 25mm/35 mm-gluing from bottom side.
2.The glue box can be moved left or right according to the requirement of the corrugated board.
3.The gluing amount can be adjusted.
4.The glue box is made of stainless steel-big contain and easy for cleaning.
5. The electrical control system makes nail stitching more precise.
6. Automatic nail feeding device, four sensors detecting the nail shortage break.
Pressure roller
The seven pressure rollers from big to small, it is not easy to crush the paper and make sure the good folding effect.
Folding Unit1.It uses high friction belt. The folding speed is controlled by frequency converter which can be controlled separately and synchronized with the main motor.
2.Motor driven for order change adjustment-fast and convenient.
3.Re-creasing roller, re-creasing knife, side roller and flapping plate can eliminate the fish tail effectively. The re-creasing knife adopts new design and structure which makes the carton folding straight and perfect.
4.The top strengthen parts adopt liner slide rail and pneumatic lock device, it makes the machine running stably in high speed which can ensure the folding precisely.
Diagonal pressure roller
There is a set of diagonal pressure rollers at the back of left folding and right folding which can achieve a 90 degree folding.
Sheet Separation and Registration Unit1.Our unique design of sheet side lay and speed disparity unit can connect with other automatic folder gluer.
2.When choose stitching mode, there has two servo motors control the sheet aligning actions, secondary compensation and correction system eliminates fish tails phenomenon.
Automatic Adjusting Function
1.Re-design and structure of support wheels, electric control and motor driving make the adjustment fast and convenient, suit for different thickness corrugated board.
2.Take the top part of corrugated sheet as the base line getting an accurate positioning and reducing the fish tail problem greatly.3.Motor and encoder make the adjustment easy and convenient, the operator can save the sheet data though touch screen.
Stitching Unit1.Adopts Synchronous belt drive, PLC control system, touch screen adjustment, convenient, fast and accurate.
2.The swing style stitching head with the features of less power consumption, faster speed and high stability can effectively enhance the product quality.
3.One button control the gluing mode and stitching mode exchange, all adjustment controlled by electric motor.
4.The nail pitch and stitching head up and down are controlled by electric motors. The cut-off knife adopts cemented carbide material, long service life.
5.The nail shape can be adjusted as sheet requirement.
Stacking and Counting Unit
1.The Flapping Plate can help to reduce the fish tail phenomenon when gluing.
2.The pile number can be set at 10, 15, 20 and 25.
Electrical Parts
Scientific and reasonable mechanical structure, reliable quality electrical elements makes the machine free of trouble. Yaskawa brand servo motor can ensures the life span.
Working Processes
Main Configurations:
Electric Part:
| Name |
Brand |
Specification |
Model |
Quantity |
| Frequency converter |
Invoance |
|
MD300 |
1 |
| Power |
Taiwan Mean Well |
S-150-24 |
NES-150-24 |
1 |
| Contactor |
French Schneider |
LC1-D0910M5C |
LCE0910M5N |
5 |
| Control button |
Shanghai Tianyi |
Green button |
LA42P-10 |
13 |
| Red button |
LA42PD-01 |
1 |
| Green lamp |
LA42PD-10/DC 24V |
4 |
| Red lamp |
LA42PD-01/DC 24V |
4 |
| Yellow lamp |
LA42PD-20/DC 24V |
1 |
| Control knob |
Fuji |
|
LA42J-01 |
1 |
| Photoelectric switch |
OPTEX |
|
BTS-10N |
1 |
| Air switch |
Delixi |
DZ47 |
E3F3-D11 |
1 |
| Touch screen |
Hitech |
10inch |
PWS5610T-SB |
1 |
| PLC |
Invoance |
|
|
|
Main Mechanical Parts:
| |
Name |
Brand |
Quantity |
| 1 |
Feeding belt(A) |
Bailite |
6 |
| 2 |
Receiving belt(C) |
Forbo-siegling |
19 |
| 3 |
Conveyor belt(B) |
Forbo-siegling |
13 |
| 4 |
Air fan |
Hengshui(Licen) |
1 |
| 5 |
Main Motor |
Simens(beide) |
1 |
| 6 |
Gear Motor |
Zhejiang |
6 |
| 7 |
Servo Motor |
Yaskawa |
4 |
Tools:
|
Name |
Quantity |
| 1 |
Hexagonal Spanner
|
1 |
| 2 |
Screwdriver (plus) |
1 |
| 3 |
Screwdriver (minus) |
1 |
| 4 |
Pliers |
1 |
| 5 |
Monkey wrench |
1 |
| 6 |
wrench |
3 |
Audited Supplier 
When do gluing
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