Automatic Folder Gluer and Stitcher (JHXDX-2600-A)
1. Specifications & Carton Size Comparison Table
When do gluing
Model |
JHXDX-2600 |
|
Max(mm) |
Min(mm) |
A |
880 |
200 |
B |
900 |
100 |
C |
880 |
200 |
D |
900 |
100 |
E |
2500 |
640 |
F |
900 |
300 |
G |
35-40 |
When do stitching
Model |
JHXDX-2600 |
|
Max(mm) |
Min(mm) |
A |
670 |
180 |
B |
580 |
195 |
C |
670 |
180 |
D |
580 |
195 |
E |
2500 |
750 |
F |
900 |
350 |
G |
35-40 |
2. Main features
a. Key features
1)Unique separate sheet separation and registration part which can eliminate the fish tail phenomenon effectively.2)Gluing, stitching, glue + stitching can be set through one button press which is very convenient for the operation 3) The stitcher cutting knife and nail stand adopts imported hard alloy which ensures long working life span.
b. Main features
1) Adjustable single or double stitch, in compliant with international standard 17 or 18 size nail.
2) The imported Yaskawa brand of four-servo motors with accurate features, it can reduce the transmission devices and makes trouble free.
3) Using motor to adjust the synchronous belts, easy operation and reduce change time.
4) Swing style stitching head, synchronous belts and stitching head moving synchronously, it can achieve stitching while sheet moving, fast speed and high efficiency.
3. Main structure
1) Auto Feeding 2) Auto Glue 3) Auto Folding
4) Auto Stitching 5) Conveyor 6) Electrical Part
4. Features by parts
a. Feeding unit
1) Adopt high quality rubber vacuum belt, stocking and automatic input to ensure the efficiency of feeding.
2) Special design makes the adjustment simply, quickly and precisely. The side regulation, paper feed baffle and belt are separately operated parts, which is easy to change the size of carton.
b. Gluing and nail delivery unit
1) The gluing width is 20-25 mm-gluing from bottom side.
2) The glue box can be moved left or right according to the requirement of the corrugated board. It is made of stainless steel--big glue contain and easy for cleaning.
3) The gluing amount can be adjusted.
4) The electrical control system makes nail stitching more precise.
5) Automatic nail feeding device, four sensors detecting the nail shortage break.
c. Folding Unit
1) It uses high friction belt. The folding speed is controlled by frequency converter which can be controlled separately and synchronized with the main motor.
2) Motor driven for order change adjustment-fast and convenient.
3) Re-creasing roller, re-creasing knife, side roller and flapping plate can eliminate the fish tail effectively.
d. Sheet separation and registration unit
1) Our unique design of sheet side lay and speed disparity unit can connect with other automatic folder gluer.
2) When choose stitching mode, there has two servo motors control the sheet aligning actions, secondary compensation and correction system eliminates fish tails phenomenon.
e. Stitching unit
1) Adopts Synchronous belt drive, PLC control system, touch screen adjustment, convenient, fast and accurate.
2) The swing style stitching head with the features of less power consumption, faster speed and high stability can effectively enhance the product quality.
3) One button control the gluing mode and stitching mode exchange, all adjustment controlled by electric motor.
4) The nail pitch and stitching head up and down are controlled by electric motors. The cut-off knife adopts cemented carbide material, long service life.
5) The nail shape can be adjusted as sheet requirement.
f. Stacking and counting unit
- The Flapping Plate can help to reduce the fish tail phenomenon.
- The pile number can be set at 10, 15, 20 and 25.
g. Electrical parts
1) Scientific and reasonable mechanical structure, reliable quality electrical elements makes the machine free of trouble.
2) Yaskawa servo motor control system makes motion precisely.
3) Photoelectric switch adopt Ormon brand.
4) Select the gluing mode or stitching mode by touching the screen.
5) The motion control system is optional.
5. Main Configurations:
Electric Part:
Name |
Brand |
Model |
Frequency converter |
Shilin |
3.7KW/2.2KW |
Relay |
Omron |
|
Photoelectric |
Omron |
E3Z-T61-D E3Z-T61-L |
Photoelectric |
Omron |
E3F3-D11 |
Encoder |
Omron |
E6B2-CWZ6C 360P/R |
PLC |
China |
XCL-E8X8YT |
Touch screen |
Hitech |
190mm |
Servo motor |
Yaskawa |
|