High Speed Four Servo Semi-Automatic Double Pieces Stitcher Machine (SD-2400A)

Product Details
Customization: Available
Warranty: 1 Year
Application: Commodity, Food, Carton Box
Manufacturer/Factory & Trading Company
Gold Member Since 2014

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Number of Employees
12
Year of Establishment
2013-09-24
  • High Speed Four Servo Semi-Automatic Double Pieces Stitcher Machine (SD-2400A)
  • High Speed Four Servo Semi-Automatic Double Pieces Stitcher Machine (SD-2400A)
  • High Speed Four Servo Semi-Automatic Double Pieces Stitcher Machine (SD-2400A)
  • High Speed Four Servo Semi-Automatic Double Pieces Stitcher Machine (SD-2400A)
  • High Speed Four Servo Semi-Automatic Double Pieces Stitcher Machine (SD-2400A)
  • High Speed Four Servo Semi-Automatic Double Pieces Stitcher Machine (SD-2400A)
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Basic Info.

Model NO.
SD-2400A
Driven Type
Electric
After-Sales Service Provided
Engineers Available to Service Machinery Overseas
Type
Carton Packaging Machinery
Automatic Grade
Semi-Automatic
Max. Sheet Size for (L+W)*2
4800mm
Min. Sheet Size for(L+W)*2
1060mm
Sheet Length
350-2250mm
Sheet Width
140-1200mm
Min. Sheet Height
400mm
Max. Power
9.1kw
Dimension
3260*2900*1980mm
Machine Weight
4000kg
Machine Speed
600 Nail/Min
Stitching Pitch(Small-Big)
30-120mm
No. of Stitching
1-99nail
Max. Nail Slotting Length
500mm
Max. Glue Flap Width
40mm
Min. First Nail Position
20 mm (Without Cover)
Servo Motor
Yaskawa 
Transport Package
Pallet with Film
Specification
Dimension: 3260*2900*1980mm
Trademark
Jiasun
Origin
China
HS Code
8441309000
Production Capacity
4 PCS/Month

Product Description

Four servo semi-automatic double pieces stitcher
 
High Speed Four Servo Semi-Automatic Double Pieces Stitcher Machine (SD-2400A)

1. Brief Introduction
With the development of the packaging industry, there are more requirements on the corrugated box such as delicate printing, neat stitching and so on. So the using of servo control semi-automatic stitching machine is more extensive.

Compare with normal semi-automatic stitching machine, the servo control type with advantage of high efficiency, even stitching distance and more beautiful.
2. Specification
Model SD-2400A
Max.Sheet Size for(L+W)X 2 4800mm
Min.Sheet Size for(L+W)X 2 1060mm
Sheet Length 350-2250mm
Sheet Width 140-1200mm
Min.Sheet Height 400mm
Max. Power 9.1Kw
Dimension 3260*2900*1980mm
Machine Weight 4000KG
Machine Speed 600 nail/min
Stitching Pitch(small---big) 30---120mm
No.of stitching 1---99 nail
Max. Nail Slotting Length 500mm
Max. Glue flap width 40mm
Min. First nail position 20mm( without cover)
High Speed Four Servo Semi-Automatic Double Pieces Stitcher Machine (SD-2400A)
3. Main Features:
1) Suit to stitch both single and double pieces normal carton box, irregular carton box and non-cover carton box.
2) Carton size is electric controlled, 1-2 minutes is need when change the order.
3) Machine can stitch single nail, double-row nail and strengthen nail"/ / / / /" "// // // // // " "// / / / // "
4) Automatic counting, pile delivering, easy for bundling
5) Suit to the stitching of big size carton box, fast and easy to operate.
6) Stitching distance can be set through the touch screen.
7) Working state and malfunction will shown on the touch screen.
8) Two kind of 2.5KG passive and 20KG auto nail stocking are available on this machine.
9) Stitching head use imported die steel, with longer service life.
4. Features by parts
a. Conveying device
It is combined with up and down- four conveying rollers, feeding belts, back flap adjusting device and driving device.

b. Stitching head device
High Speed Four Servo Semi-Automatic Double Pieces Stitcher Machine (SD-2400A)
1) Puncher part and forming block adopts import die steel from Germany with degassing process and long service life .In running situation, the precision could achieve 0.001mm.
2) Bottom die is made of tungsten steel imported form Germany.
3) Stitching wire feeding wheel is made of imported ball bearing steel with more than 2 years service life.
4) The stitching head body is formed in one time from imported steel, easy to maintain and low failure rate.
c. Electronic control system
1) The man-machine touch screen can realize stitching distance setting, order cancel and malfunction detecting automatically
2) Mitsubishi PLC controller ensure a stable running state.
3) Four sets servo motor supplied by YASKAWA control broad move advance and top. Make the stitching distance even and accurate.
4) Feeding servo motor is 1.8KW, not easy to have emergency stop caused by high temperature on it.
5) High stability control system suit to export.
6) Single and double piece stitching state can be exchange in one step.
d. Stitching wire feeding device
1) Double feeding device, 2.5KG and 20KG can be choose freely.
2) 20KG feeding device suits to auto feeding, you can set the feeding time, when the stitching wire is shorted it can feed automatically. Thus you can saving changing time and labour force, improve the product efficiency.
e. Auto counting device
The sensor could counting for the quantity of producing number and setting conveying pile .
5. Electric System:
The key components of electrical system adopts the first-class quality components to ensure stable and reliable operation.The nail length and stitching action controlled by imported servo system, ensuring the high accuracy and high speed,. Flexible operation mode can satisfy the single, double plate carton board..
1) Main technical parameters:
2) Stitching efficiency:420-600 nail/min
3) Stitching speed:90-260 meter/min
4) Stitching mode:single and double pieces
5) Starting method:Automatic detecting paper board to start
6) Max. power:9.1Kw(Air pump is not included)
7) Voltage: Three phase four wire AC380V±10%, Zero phase voltage AC220V±10%
8) Power line: multi-strand soft copper wire should greater than 4 square
9) Temperature:0-40ºC
10) Ambient humidity :less than 10-90%RH(There should be no condensation)
11) Vibration:accelerated speed less than 5.9m/s2(0.6G)
12) Protection structure: install the IP20 cabinet, and is provided with a grounding point
6. Dimension:
High Speed Four Servo Semi-Automatic Double Pieces Stitcher Machine (SD-2400A)
 
High Speed Four Servo Semi-Automatic Double Pieces Stitcher Machine (SD-2400A)
 

7. Configuration:
No. Name Brand
1 Servo Motor Yaskawa (0.75KW / 1.8KW)
2 PLC Mitsubishi
3 Human-machine Interface China 
4 Contactor Schneider
5 Relay Omron
6 DC Power Taiwan
7 Approach Switch
Photoelectric
Taiwan;
Baumer           
8 Button  China
9 Pneumatic Components AIRTAC,Taiwan
10 Reduce Motor Taiwan
11 Worm wheel and gear reduce motor China
12 Unilateral Bearing Stieber,Germany
13 Plummer Block China
14 Synchronous Belts           Germany OILTLE
              Japan
15 Chain  China
16 Inner Hexagon Screw Taiwan

8. Tools:


 

Name

Quantity
1  Hexagonal Spanner 1
2 Engine Oil Gun 1
3 Grease Gun 1
9. Pictures of the machine
High Speed Four Servo Semi-Automatic Double Pieces Stitcher Machine (SD-2400A)
 
High Speed Four Servo Semi-Automatic Double Pieces Stitcher Machine (SD-2400A)
 
High Speed Four Servo Semi-Automatic Double Pieces Stitcher Machine (SD-2400A)
 
High Speed Four Servo Semi-Automatic Double Pieces Stitcher Machine (SD-2400A)
 
High Speed Four Servo Semi-Automatic Double Pieces Stitcher Machine (SD-2400A)
 
High Speed Four Servo Semi-Automatic Double Pieces Stitcher Machine (SD-2400A)
 
 

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