High Speed Automatic Corrugated Carton Box Paste and Nail Machine

• Customization: Available
• After-sales Service: Oversea After Service
• Warranty: One Year
• Model NO.: JHXDX-2600
• Automatic Grade: Automatic High-Speed Folder Gluer
• Driven Type: Electric
• Packaging: Film
• Max. Carton Size: 1200×2600
• Min. Carton Size: 300×850
• Total Power: 23kw
• Power Supply: Three Phase 380V
• Servo Motor: Yaskawa
• Servo Number: Four Servo Motor
• Max Speed: 130m/Min
• Max Stitching Speed: 1200 Nail/Min
• Product Yield: 98%
• Carton Precision: 2mm
• Transport Package: Export Standard
• Specification: 1600*3500
• Trademark: JIAJIE
• Origin: China
• HS Code: 8441309000
• Production Capacity: 2 Set Per Month

Product Description

Specification:
 

1. Specifications & Carton Size Comparison Table

Model	JHXDX-2600
Installation Area	16000*3500mm
Total Power	23Kw
Sheet Thickness	A, B, C, AB
Pitch Range	40-500mm
Nail Number	1-40(nail)
Wire Size	NO.17(2.0*0.7mm), NO.18(1.81*0.71mm)
Nail length	38mm(can be customized)

When do gluing

Model	JHXDX-2600
	Max(mm)	Min(mm)
A	680	200
B	570	100
C	680	200
D	570	100
E	2500	780
F	1000	300
G	35-40

When do stitching

Model	JHXDX-2600
	Max(mm)	Min(mm)
A	600	240
B	650	200
C	600	240
D	650	200
E	2500	880
F	1000	350
G	35-40

1. Features Of the Machine:
   1. Key Features

1. Unique separate sheet separation and registration part which can eliminate the fish 

tail phenomenon effectively.

1. Gluing, stitching, glue + stitching can be set through one button press which is very 

convenient for the operation 

1. The stitcher cutting knife and nail stand adopts imported hard alloy which ensures 

long working life span

1. Order saving function can store the carton size in touch screen, machine will adjust automatically when the operator selected an saved order.
   1. Main Features

1. Patent design of 90°angle folding knife can make the carton folding precisely.
2. The imported Yaskawa brand of four-servo motors with accurate features, it can reduce the transmission devices and makes trouble free.
3. Using motor to adjust the synchronous belts, easy operation and reduce change time.
4. Swing style stitching head, synchronous belts and stitching head moving synchronously, it can achieve stitching while sheet moving, fast speed and high efficiency.

1. Features by Parts:

 

1. Feeding Unit:

            

1.  Adopt high quality rubber vacuum belt, stocking and automatic input to ensure the efficiency of feeding.
2.  Special design makes the adjustment simply, quickly and precisely. Pneumatic side regulation, paper feed baffle and belt are separately operated, which make the order change easy.

1. Gluing Unit:

 

1. The gluing width is 25mm/35 mm-gluing from bottom side.

1. The glue box can be moved left or right according to the requirement of the corrugated board.

1. The gluing amount can be adjusted.

1. The glue box is made of stainless steel-big contain and easy for cleaning.

e)  The electrical control system makes nail stitching more precise.
f)  Automatic nail feeding device, four sensors detecting the nail shortage break.

 

1. Folding Unit

 

1. It uses high friction belt. The folding speed is controlled by frequency converter which can be controlled separately and synchronized with the main motor.
2. Motor driven for order change adjustment-fast and convenient.
3. Re-creasing roller, re-creasing knife, side roller and flapping plate can eliminate the fish tail effectively. The re-creasing knife adopts new design and structure which makes the carton folding straight and perfect.
4. The top strengthen parts adopt liner slide rail and pneumatic lock device, it makes the machine running stably in high speed which can ensure the folding precisely.

1.   Sheet Separation and Registration Unit

 

1. Our unique design of sheet side lay and speed disparity unit can connect with other automatic folder gluer.
2. When choose stitching mode, there has two servo motors control the sheet aligning actions, secondary compensation and correction system eliminates fish tails phenomenon.

 

1. Automatic Adjusting Function

Re-design and structure of support wheels, electric control and motor driving make the adjustment fast and convenient, suit for different thickness corrugated board.
Take the top part of corrugated sheet as the base line getting an accurate positioning and reducing the fish tail problem greatly.



Motor and encoder make the adjustment easy and convenient, the operator can save the sheet data though touch screen.







 

1. Stitching Unit

 

1. Adopts Synchronous belt drive, PLC control system, touch screen adjustment, convenient, fast and accurate.
2. The swing style stitching head with the features of less power consumption, faster speed and high stability can effectively enhance the product quality.
3. One button control the gluing mode and stitching mode exchange, all adjustment controlled by electric motor.
4. The nail pitch and stitching head up and down are controlled by electric motors. The cut-off knife adopts cemented carbide material, long service life.
5. The nail shape can be adjusted as sheet requirement.

 

1. Stacking and Counting Unit

1. The Flapping Plate can help to reduce the fish tail phenomenon when gluing.
2. The pile number can be set at 10, 15, 20 and 25.

1. Electrical Parts

Scientific and reasonable mechanical structure, reliable quality electrical elements makes the machine free of trouble. Yaskawa brand servo motor can ensures the life span.

1. Working Processes

Auto feeding           Auto gluing/stitching          Auto folding      

                              (1)Manual bundling

Auto stacking and counting                
      
      (2)Auto bundling



     

1.  Installation Requirement

 

1. Installation areas:Length × Width : 16000×3500mm
2. Training, installation and debugging

1. Seller in charge of installation, debugging and training in the buyer's factory. However the days used should be generally no more than seven days
2. The buyer should try to help as much as they can while the supplier's engineer is debugging the machine by providing enough workers, powers, tools and some necessary documents or papers.

1. Main Configurations:

1. Electric Part:

 

Name	Brand	Specification	Model	Quantity
Frequency converter	Invoance		MD300	1
Power	Taiwan Mean Well	S-150-24	NES-150-24	1
Control button	Shanghai Tianyi	Green button	LA42P-10	13
		Red button	LA42PD-01	1
		Green lamp	LA42PD-10/DC 24V	4
		Red lamp	LA42PD-01/DC 24V	4
		Yellow lamp	LA42PD-20/DC 24V	1
Control knob	Fuji		LA42J-01	1
Photoelectric switch	OPTEX		BTS-10N	1
Air switch	Delixi	DZ47	E3F3-D11	1
Touch screen	Hitech	10inch	PWS5610T-SB	1
PLC	Invoance

1. Main Mechanical Parts:

 

	Name	Brand	Quantity
1	Feeding belt(A)	Bailite	6
2	Receiving belt(C)	Forbo-siegling	19
3	Conveyor belt(B)	Forbo-siegling	13
4	Air fan	Hengshui(Licen)	1
5	Main Motor	Simens(beide)	1
6	Gear Motor	Zhejiang	6
7	Servo Motor	Yaskawa	4

1. Tools:

	Name	Quantity
1	Hexagonal Spanner	1
2	Screwdriver (plus)	1
3	Screwdriver (minus)	1
4	Pliers	1
5	Monkey wrench	1
6	wrench	3

1. Other Related Information

1.The delivery time is 45 days after purchasing order and 30% down payment received .Payment:T/T or LC
2. The charge of installation , accommodations and air ticket is not included in the price.
3. The subsidy of engineer is $50.00 per day if installation service is needed.
4. Shipment: suitable for the sea transportation and 40 feet container is needed.
5. Port of shipment: Tianjin Port, China.
6. Term of validity: Three months

Main Features:
Key Features

Unique separate sheet separation and registration part which can eliminate the fish tail phenomenon effectively.
Gluing, stitching, glue + stitching can be set through one button press which is very convenient for the operation 
The stitcher cutting knife and nail stand adopts imported hard alloy which ensures long working life span 
Main Features
Adjustable single or double stitch, in compliant with international standard 17 or 18 size nail.
The imported Yaskawa brand of four-servo motors with accurate features, it can reduce the transmission devices and makes trouble free.
Using motor to adjust the synchronous belts, easy operation and reduce change time.
Swing style stitching head, synchronous belts and stitching head moving synchronously, it can achieve stitching while sheet moving, fast speed and high efficiency.
 
 Main Structures:
 
 Features by Parts: 
Feeding Unit:

 

 
Adopt high quality rubber vacuum belt, stocking and automatic input to ensure the efficiency of feeding.
Special design makes the adjustment simply, quickly and precisely. The side regulation, paper feed baffle and belt are separately operated parts, which is easy to change the size of carton.
 
Gluing and Nail Delivery Unit
 
 
 
The gluing width is 20-25 mm-gluing from bottom side.
The glue box can be moved left or right according to the requirement of the corrugated board. It is made of stainless steel--big glue contain and easy for cleaning.
The gluing amount can be adjusted.
The electrical control system makes nail stitching more precise.
Automatic nail feeding device, four sensors detecting the nail shortage break.
 
Folding Unit
 
 
It uses high friction belt. The folding speed is controlled by frequency converter which can be controlled separately and synchronized with the main motor.
Motor driven for order change adjustment-fast and convenient.
Re-creasing roller, re-creasing knife, side roller and flapping plate can eliminate the fish tail effectively.
 
 Sheet Separation and Registration Unit
 
 
 
Our unique design of sheet side lay and speed disparity unit can connect with other automatic folder gluer.
When choose stitching mode, there has two servo motors control the sheet aligning actions, secondary compensation and correction system eliminates fish tails phenomenon.
 
 
Stitching Unit
 
 
 
Adopts Synchronous belt drive, PLC control system, touch screen adjustment, convenient, fast and accurate.
The swing style stitching head with the features of less power consumption, faster speed and high stability can effectively enhance the product quality.
One button control the gluing mode and stitching mode exchange, all adjustment controlled by electric motor.
The nail pitch and stitching head up and down are controlled by electric motors. The cut-off knife adopts cemented carbide material, long service life.
The nail shape can be adjusted as sheet requirement.
 
Stacking and Counting Unit
 

 
 
The Flapping Plate can help to reduce the fish tail phenomenon.
The pile number can be set at 10, 15, 20 and 25.
 
 Electrical Parts 
Scientific and reasonable mechanical structure, reliable quality electrical elements makes the machine free of trouble.
Yaskawa servo motor control system makes motion precisely.
Intermediate relays adopt French and photoelectric switch adopt Ormon brand.
Select the gluing mode or stitching mode by touching the screen.
The motion control system is optional.
 
 Installation Requirement  
Installation areas: Length × Width : 16000×3500mm
Training, installation and debugging:
Seller in charge of installation, debugging and training in the buyer's factory. However the days used should be generally no more than seven days
The buyer should try to help as much as they can while the supplier's engineer is debugging the machine by providing enough workers, powers, tools and some necessary documents or papers.
 
Main Configurations:  
Electric Part:
 

Name	Brand	Model
Frequency converter	Delta	3.7KW/2.2KW
Relay	Omron
Photoelectric	Omron	E3Z-T61-D E3Z-T61-L
Photoelectric	Omron	E3F3-D11
Encoder	Omron	E6B2-CWZ6C 360P/R
PLC	China	XCL-E8X8YT
Touch screen	Hitech	190mm
Servo motor	Yaskawa

 
 
Main Mechanical Parts:  

	Name	Brand	Quantity
1	Feeding belt(A)	Baiteli	6
2	Receiving belt(C)	Forbo-siegling	19
3	Conveyor belt(B)	Forbo-siegling	13
4	High-pressure centrifugal fan	Shanghai(Halon)	1
5	Main Motor	Simens(beide)	1
6	Reducer	Zhejiang	6

 
 
Tools

	Name	Quantity
1	Internal Hexagonal Spanner	1
2	Screwdriver (plus)	1
3	Screwdriver (minus)	1
4	Pliers	1
5	Monkey wrench	1
6	Wrench	3

 
 
 Other Related Information
1. The delivery time is 30 days after purchasing order and 30% down payment received . Payment term: T/T
2. The charge of installation , accommodations and air ticket is not included in the price.
3. The subsidy of engineer is $50.00 per day if installation service is needed.
4. Shipment: suitable for the sea transportation 20 feet & 40 feet container are needed.
5. Port of shipment: Tianjin Port, China.
6. Term of validity: Three months