Automatic Folder Gluer and Stitcher Machine (JHXDX-3200)

• Max. Carton Size: 1600*3200
• Min. Carton Size: 400*2000
• Total Power: 42kw
• Max Stitching Speed: 1050nails/Minute
• Sheet Thickness: a/B/C//Be/Bc
• Ritch Range: 4-500mm
• Model NO.: JHXDX-3200
• Nail Number: 1-40nails
• Transport Package: Pallet
• Specification: 1600X3200
• Trademark: JIAJIE
• Origin: China
• HS Code: 8441309000
• Production Capacity: 10set/Month

Product Description

1.Specifications & Carton Size Comparison Table

a)Specification

Model	JHXDX-3200
Installation Area	25000*5000mm
Total Power	42Kw
Max. Stitching Speed	1050 Nails/min
Sheet Thickness	A, B, C, BE, BC
Pitch Range	40-500mm
Nail Number	1-40(nail)
Wire Size	NO.17(2.0*0.7mm), NO.18(1.81*0.71mm)

b)Carton Size Comparison Table
 

Model	JHXDX-3200
	Max(mm)	Min(mm)
A	1150	250
B	750	200
C	1150	250
D	750	200
E	3200	2000
F	Glue: 1400   Stitch:1600	300
G	35-40

 

2.Features Of the Machine:

 

a)Key Features

  Unique separate sheet separation and registration part which can eliminate the fish 
tail phenomenon effectively.
  The feeding unit has two groups of re-creasing wheels to destroy the flute wave and crease the folding line to make the carton folding precisely. 
  The folding unit adopts vacuum suction belts to ensure the smooth and precise carton folding.
  Order saving function can store the carton size in touch screen, machine will adjust automatically when the operator selected an saved order.

b)Main Features

  imported Yaskawa brand of four-servo motors with accurate features, it can reduce the transmission devices and makes trouble free.
 Using motor to adjust the synchronous belts, easy operation and reduce change time.
 Swing style stitching head, synchronous belts and stitching head moving synchronously, it can achieve stitching while sheet moving, fast speed and high efficiency.

3.Features by Parts:
a)Feeding Unit


 

1. 

 

 

Adopt lead edge feeding method, which can feed the large size and heavy sheet smoothly and precisely.
Special design makes the adjustment simply, quickly and precisely. Pneumatic side regulation, paper feed baffle and belt are separately operated, which make the order change easy.                 

 

                           
 

The re-creasing wheels can destroy the corrugated wave and crease the folding line to make the carton folding more precisely. At the same time, the rolling re-creasing wheels can effectively increase the creasing speed.
 

b)Gluing and Wire Supplying Unit:

The gluing width is 25mm/35 mm-gluing from bottom side.
The glue box can be moved left or right according to the requirement of the corrugated board.
The gluing amount can be adjusted.
The glue box is made of stainless steel-big contain and easy for cleaning.
 The electrical control system makes nail stitching more precise.
Automatic nail feeding device, four sensors detecting the nail shortage break
 

c)Folding Unit

 

It uses high friction belt. The folding speed is controlled by frequency converter which can be controlled separately and synchronized with the main motor.
Motor driven for order change adjustment-fast and convenient.
Re-creasing roller, re-creasing knife, side roller and flapping plate can eliminate the fish tail effectively. The re-creasing knife adopts new design and structure which makes the carton folding straight and perfect.
The top strengthen parts adopt liner slide rail and pneumatic lock device, it makes the machine running stably in high speed which can ensure the folding precisely.


d)Sheet Separation and Registration Unit

Our unique design of sheet side lay and speed disparity unit can connect with other automatic folder gluer.
When choose stitching mode, there has two servo motors control the sheet aligning actions, secondary compensation and correction system eliminates fish tails phenomenon.

e)Automatic Adjusting Function
Re-design and structure of conveying rollers, electric control, encoder and motor driving make the adjustment fast and convenient, suit for different thickness corrugated board.
Motor and encoder make the adjustment easy and convenient, the operator can save the sheet data though touch screen.\

f)Stitching Unit

Adopts Synchronous belt drive, PLC control system, touch screen adjustment, convenient, fast and accurate.
The swing style stitching head with the features of less power consumption, faster speed and high stability can effectively enhance the product quality.
One button control the gluing mode and stitching mode exchange, all adjustment controlled by electric motor.
The nail pitch and stitching head up and down are controlled by electric motors. The cut-off knife adopts cemented carbide material, long service life.
The nail shape can be adjusted as sheet requirement.

g)Stacking and Counting Unit
The Flapping Plate can help to reduce the fish tail phenomenon when gluing.
The pile number can be set at 10, 15, 20 and 25.