High Speed Semi-Automatic Stitcher Machine

• Customization: Available
• Certification: CE
• Application: Carton Box
• Model NO.: BDX2000A
• Driven Type: Manual
• After-Sales Service Provided: Overseas Third-Party Support Available
• Type: Carton Folding Machinery
• Automatic Grade: Semi-Automatic
• Max Sheet Size (L+W)*2: 2460mm
• Mini Sheet Size (L+W)*2: 606mm
• Machine Speed: 420-600 Nail/Min
• Feeding Height: 900mm
• Maximum Power: 5kw
• Machine Length: 2590mm
• Machine Weight: 2200kg
• Transport Package: Plastic Film
• Specification: CE
• Trademark: JIASUN
• Origin: China
• HS Code: 8441309000
• Production Capacity: 4 PCS/Month

Product Description

Brief Introduction
Facing the fierce competition in printing industry, the product's quality has become the key factor for enterprise's survival and development.  If you depend on manpower to do this high repeated and intelligent work, it will waste lots of  labor and cost, plus that you can not avoid visual fatigue after long time mental strain that lead to omission and waste phenomenon.
Based on visual detection technology and combined with printing process, operation and quality standard, we developed this products, machinery, electrical and computer technology integrated Automatic Printed Sheet Quality Detection Machine
Specification

Model	BDX2000A
Max.Sheet Size for(L+W)X 2	2460mm
Min.Sheet Size for(L+W)X 2	606mm
Max.Sheet Size for(W+H)X 2	1515mm
Min.Sheet Size for(W+H)X 2	300mm
Feeding Height	900mm
Maximum power	5kw
Machine Length	2590mm
Machine Width	2900mm
Machine Height	2260mm
Machine Weight	2200kg
Machine Speed	420-600 nail/min
Stitching Pitch(small---big)	20---120mm
No.of stitching	1---99 nail
Nail line Specifications	(1.8--2.0)mm*(0.68--0.75)mm

 
Structure 
  The double servo semi-automatic stitcher is consist of

1. feeding device

1. Including up and down four conveying rollers ,feeding rollers, back flap adjusting device and drive device

1. conveying roller device

 a. The adjusting gap control electric device ,easy adjusting difference thickness broad
 b. The back flap size is controlled by computer with easy setting .It is could removing to uncovered box size directly

1. stitching head device

 a. Puncher part and forming block is import from Germany with degassing process for long life .Under running situation the space could achieve 0.001mm
 b. Bottom die is supplied by Germany .
 c. Conveying silk roller controlled by ball bearing steel with more than 2 years life
 d. The stitching head main parts is formed by one time .decreasing failure rate .warranty for 3 years

1. Electronic control system

 a. The man-made interface supplied by Siemens .Automatic finish setting ,cancel and so on
 b. PLC controller ensure stable
 c. Servo motor is supplied by YASKAWA ,it controls broad move advance ,stop with high precision
 d. Convey servo motor with 2.9KW with big power .
 e. High stability control system design understanding CE standard .

1. Convey silk device

 a.2.5KG tie wires and 20KG big wires. Double feeding device
 b.20KG big supplied auto feeding ,could setting feeding time .It could save time .
 c. Single stitcher and double stitcher ,reinforcing stitcher control by software .Instead of air cylinder mechanical ,reducing maintenance .

1. Counting

1. The sensor could counting for the quantity of producing number and setting conveying pile .

   Electrical System
Machine electrical critical components adopts industrial leading devices, ensuring machine stable and reliable operation. Stitching head and nail pitch using imported servo system to ensure accuracy and speed. Various of working model can satisfy many kinds of single piece corrugated sheets.
Main specification
Nailing speed:420-600 nail/min
Stitching speed:90-260 m/min
Stitching mode: single piece
Starting mode: automatic detecting sheet
Max power:5.0Kw(not including air pump)
Power supply:  Three phase four wires AC 380V±10%, Phase zero line voltage AC220V±10%
Power supply wiring :more than 4 square meter copper stand wire
Temperature:0-40ºC
    Humidity: Lower than 10-90%RH
Vibration: acceleration lower than 5.9m/s²(0.6G)
Stitching head
Driving and pneumatic parts

Electrical parts

Conveyor        
    

VII. Main features

1. Sheet size change only in one minute
2. Easy operation, no need experience
3. Machine can stitch single nail, double-row nail and strengthen nail"/ / / / /" "// // // // // " "// / / / // "
4. Automatic counting, pile delivering, easy for bundling
5. Colorful touch screen adopts servo control system
6. Nail pitch can reach 120mm
7.  420--600 nail/min
8.  Both covered and uncover carton can be stitched
9. Nail pitch can be set on touch screen
10. Auto or manual nail wire feeding device are available

Electrical controllable backward lay, easy operation
VIII. Main components

No.	Name	Brand
1	Servo	Yaskawa (0.75KW / 2.9KW)
2	PLC	Mitsubishi
3	Touch screen	Siemens
4	Contactor	schneider
5	Relay	Schneider Omron
6	DC power	Taiwan
7	Limit switch and photoelectric	Taiwan
8	Button	Schneider
9	Pneumatic	Taiwan
10	Gear motor	Taiwan
11	Worm motor	China
12	Motor	China
13	Plummer block	China
14	Synchronous belt	Misaka
15	Chain	China