Large Size Paper Printing Result Sheet by Sheet Inspection

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: JP-1040
• Printing Interface: USB2.0
• System Supported: Windowsxp32
• Model: Pm1040
• Printing Unit: Standard 4 Pieces Max. 8pieces
• Nozzle: Spectra Industrial Piezoelectric Nozzle From Dimaz
• Printing Precision: Lateral 500dpi Longitudinal 180-720dpi
• Single Nozzle Printing Width: 13mm
• Service Life of Nozzle: Three Years or More Running at Full Load, or 500 M
• Max Running Speed: 70-80 Meter/Minute; Max. 90meter/Minute
• Grade of Bar Code: A Grade 95%
• Number of Barcode to Be Printed/ Per Lit: 600-800 Thousand (36*8mm Medical Code)
• Ink Type: Imported Environment Friendly UV Curing Ink
• Transport Package: Pallet
• Specification: CE
• Trademark: uanchor
• Origin: China
• Production Capacity: 150 Sets/Year

Product Description

1. Specifications:

 

Model	JP1040
Max. Sheet size	1040 ×780mm
Min. Sheet size	400×360mm
Sheet weight	70~400 gsm
Max. Running speed	Max. 150m/min    12000 pieces/hour
Camera	4K	4K +8K
Picture Resolution	0.13 mm X0.13 mm	4K camera  0.13 mm X0.13 mm 8K camera  0.07 mm X0.08 mm
Min. point defect size (ink spot, omission, dirt)	high contrast ratio 0.15mm^2  Low contrast ratio  0.25mm^2	high contrast ratio  0.1mm^2 Low contrast ratio  0.2mm^2
Min. line defect size (ink line, streak)	high contrast ratio width>=0.2 mm                 length>=10mm Low contrast ratio width>=0.3 mm                length>=10mm	high contrast ratio width>=0.15 mm                 length>=10mm Low contrast ratio width>=0.25 mm                  length>=10mm
Chromatic aberration inspection	△E >= 3	△E >= 3
Overlapping precisions	Lateral Direction±0.2 mm   Longitudinal  ±0.2 mm	Lateral Direction±0.15 mm Longitudinal direction±0.15 mm
Power	14KW
Net weight	9.8T
Dimension	10600×2650×2400mm ( including pedal platform)

 
 

1. Key points  

 

1. Large Inspecting area with more items to be detected.-etection rate reach 100%

 b) The high speed image pickup system, computer image processing system and mechanical positioning system combines perfectly to ensure the high speed inspection with high precision.
 

1.  Structure

 
 
It consists: 1.Automatic feeding part 2.Registering and positioning part 3.Vacuum sorption table 4. inspection  part 5. Waste kicking part  6.Delivery part
 
 

1. Automatic Feeding Part

 
 

 

1.  It uses printer type feeder with speed up to 12000pieces/hour
2.  Sheet Range- 1040*780mm
3.  The distance of two sheets is adjustable
4.  With double sheet controller
5.  The paper pile can be loaded directly with hydraulic trolley no need for accurate   registration.

 

1. Positioning Part

 
 

 
Unique positioning device provides large correction range and easily adjustment
 

1. Vacuum Sorption Table

 
 

 

1. Vacuum sorption convey with good stability
2. Vacuum sorption table is up to 2600mm*1100mm to ensure the sheet flatness.
3. Conveying platform is steel plate with thickness of 25mm. The structure is shock resistance designed and tested to ensure the stability of running.
4. The conveying belts are imported wide type without connections to ensure the conveying stability under high speed.
5. Big volume-adjustable vacuum pump makes the paper conveying stable and accurate
6. Fast belt changing design-no need to dismount machine wall if belt change is needed  

 

1. Inspection System

 

 

1. Inspecting large format with Max. sheet size 1040*780mm and high detection rate.
2. High speed inspection .The highest speed is 10000 sheets /hour - labor saving.

 

1. Waste Kicking Part

 

 
 
The waste sheets go into waste collection automatically with pneumatic flap waste kicking device.
 

1. Delivery Part

 
 

 
It adopts linear guide rail system. The delivery lay can be adjusted easily front and back, left and right according to the sheet size. 
Left and right lay is adjustable  
Delivery platform is equipped with air suction device for tidy piling. 
Delivery part is individually controlled with free speed adjustment.
 

1. Features And Specifications Of The Inspection Part

 

1. Line Scan Digital Camera

 
Inspecting the whole sheet printing quality with 2 sets 4K color cameras which is the top-level one imported from Canada
Max. Inspecting speed : 150m/min

1. 4K color cameras

Resolution :4096  Pixel
Scanning Frequency : 12 Khz
Gather Frequency :   0.13mm×0.21mm
 

1. Light Source Selection

 
Generally there are three type of lights to be equipped with the machine - halogen fiber lamp , fluorescent light and Led lamp. The halogen fiber lamp has good color rendering and whole spectrum. The shortcoming of this is costly and short life span, the specific light length has to be made special to the order of one product. Fluorescent light also has good color rendering and spectrum but illuminance lacking with short life. LED lamp develops fast in recently .It could satisfy design requirement after color balance correcting .Compare with other lights, the LED is better with good stability, long life ,easy customization and so on . If a good control on temperature is made, the life of LED lamp can reach up to several tens of thousands hours
Inspection system light we suggest to use LED
 
 
 
Picture of LED Light
 

1. Shooting Mode:

 
Inspecting the whole sheet with two sets high-speed line scan digital camera
 

 
Two sets Inspecting Diagram
 

1. Specifications:

 
Type of defects:

1. Ink, chromatism ,void ,omission, overlapping deviation, die-cutting deviation, in-complete word.

 

	Name	parameter
platform	Max. Card box sheet size	1040mm × 780mm
	Min. Card box sheet size	400mm × 360mm
	Paper Range	90~400 g/m^2
	Max. Speed	Card board,Max.150m/min.,9000-10000sheets/h
		100g paper,Max.120m/min.,6000-7000sheets/h
		70g paper,Max.100m/min,4500-5500sheets/h
		Corrugated paper,Max.150m/min,7000-8000sheets/h
	Dimension	10600×2650×2400mm (including pedal platform)
	Gross  weight	9800 KG
vision inspection	Picture Resolution	4Kcamera:0.13mm(width)×0.21mm(length)
	defect size	0.2 mm^2(high contrast ratio) 0.3 mm^2(Low contrast ratio)
	Min. line defect size	width >= 0.2mm  length>=10mm(high contrast ratio) width>= 0.3mm   length>=10mm(Low contrast ratio)
	Chromatic aberration inspection	△E >= 3
	Overlapping precisions	±0.2mm

 
Notice: High contrast means the average gray level between defect and background ≥300N (gray level). Low contrast means the average gray level between defect and background ≥100N and ≤300N
 

1. Features

 

1. High efficiency

 
It uses printer type feeder with speed up to 12000pieces/hour
The distance of two sheets is adjustable according to paper size
The pile height is the same as before and after process
Secondary feeding and delivery system ensure the non-stop feeding and delivery.
 

1. High stability

 
Conveying platform is steel plate with thickness of 25mm. The structure is shock resistance designed and tested to ensure the stability of running.
The conveying belts are imported wide type without connections to ensure the conveying stability under high speed
Big volume-adjustable vacuum pump makes the paper conveying stable and accurate
All the key steel parts such as  machine walls, cams etc use high grade steel and  processed by CNC Lathe
• High speed running parts such as shafts, rollers are made by high grade steel quenched and dynamic balance tested to make sure the stability when running at high speed.
•Motors, belts, chains and so on are well-known brand in domestic and abroad. Bearings are mostly from C&U Group with key bearings from NSK
•Pneumatic parts are from SMC-Japan
•Electric parts are Omron, Schneider, IDEC, and Delta etc
Speed reducer is from CPG, Taiwan
 

1. High precision

 
Unique positioning device provides large correction range and easily adjustment.
Vacuum sorption table is up to 2600mm*1100mm to ensure the sheet flatness.
 

1. Inspection system

 
Imported industrial high speed camera
Big size sheet inspection. The size can be 1040 X 780mm
High speed inspection, the highest speed for big size sheet can be 12000 pieces/hour
Easy and fast adjustable inspection criteria:  The machine can set criteria for various prints or different inspection areas
Saving inspection results and fault images into database to retrieve and classify them at any time
In-time display the picture of defective products and on-time continuous defects inspection can make the operator  adjust printing process in time.
 

1. Safe And Easy Operation

 
•PLC control together with man-machine interface will display the operation status, malfunction and diagnose and operation requirement. All the settings are displayed in the screen and changed by the function button according to instruction in the man-machine interface
•Many sensors and safe device are equipped with the machine to make sure the machine run  well and safety. All the malfunctions will be displayed in the screen for easy problem elimination. 
 
 

1. Installation Requirement

 
 

1. Installation areas: Length*Width 10600*2650 mm
2. Training, installation and debugging:
   1. The seller should in charge of installation, debugging and training in the buyer's factory. However the days used should be generally no more than seven days

.

1. The buyer should try to help as much as they can while the supplier's engineer is debugging the machine by providing enough workers, powers, tools and some necessary documents or papers