SL-550B Automatic Hardcover Making Machine
Specification:
Model |
SL550A |
SL550B |
SL550C |
Face Paper Width |
100-600mm |
100-600mm |
100-600mm |
Face Paper Thickness |
100-250 g/m2 |
100-250 g/m2 |
100-250 g/m2 |
Cardboard Thickness |
1-5mm |
1-5mm |
1-5mm |
Max. Product Size |
500×1000mm |
500×1000mm |
500×1000mm |
Min. Product Size |
100×200mm |
100×200mm |
110×200mm |
Max. Center Board Size |
30mm |
30mm |
30mm |
Min. Center Board Size |
8mm |
8mm |
10mm |
Speed |
0-25 pcs/min. |
0-25 pcs/min. |
0-25 pcs/min. |
Max. Board Number |
6 pieces |
6 pieces |
6 pieces |
X,Y axis positioning accuracy |
±0.2 mm |
±0.2 mm |
±0.1 mm |
Air pressure |
0.4-0.6 Pa |
0.4-0.6 Pa |
0.4-0.6 Pa |
Heating Power |
6Kw |
6Kw |
6Kw |
Total power |
8Kw |
8Kw |
8Kw |
Dimension |
2300*8500*1600 mm |
2500*8500*1600 mm |
2300*8500*1600 mm |
Weight |
3500 kg |
4000 kg |
3500 kg |
Power Supply |
380V 3P |
380V 3P |
380V 3P |
Folder Method |
Turning Bar |
Shovel |
Optional |
Work Flow
Main Features:
1.Adopt imported ultrasonic paper tester device, simple operation which can keep two pieces of layered paper from entering into the machine at the same time.
2.Paper feeding and positioning system adopts imported high-precise photoelectric control device to make the paper and cardboard location more accurate.
3.The folding unit adopts unique design of pressing and folding structures, with the features of right angle edge fold, small size edge fold and profile shape edge fold.
Features
1.The feeder in this machine adopts back-push feeding system, which is controlled pneumatically, and its structure is simple and reasonable.
2.The width between stacker and feeding table is adjusted concentrically in the center. The operation is very easy without error.
3.New designed copper scraper cooperates with the roller more compactly, effectively avoiding paper winding. And the copper scraper is more durable.
4.The cardboard feeding table is controlled by linear guide line and servo motor, its location is correct and quick.
5.In the cardboard feeding table, the machine can automatically stop when lack of paper to reduce reject rate.
6.Transport belt is equipped with a powerful vacuum fan to keep the paper without any movement.
7.The whole machine adopts PLC control, featuring in simple operation. The troubles are displayed directly on the screen, which helps the operator easily remove them.
Samples PicturesMain Instruction
1.Bottom paper board feeding
The machine adopts back-pushing method to feed paper board. The movements is controlled by the cylinder, with features of simple structure and low malfunction rate. Pneumatic element adopts the Japan brand cylinder with longer service life.
2.Face paper feeding
Face paper side lay and delivering side lay can be adjusted in one step, it is more easy to operate. Ultrasonic detecting device can remove the double-sheet phenomenon effectively and make the machine stop moving in time.New-type copper scraper can avoid the curling of face paper effectively.
Fluted feeding roller makes it possible to reduce the gluing area which can lower the rejection rate.
Glue tank and glue barrel are all adopt the double-deck structure, hot water can help to keep the temperature allowing the temperature can be controlled.
Temperature controller for hot melt glue and the displayer are installed on the control panel together, this can allow the worker knowing the change of temperature at any time.
3.Paper board feeding unit
The back-pushing feeding method of the paper board is controlled by the servo motor with the features of high accuracy. Side lay can be adjusted through the help of motor, it is easy to operate.
4.Pasting Unit
The double-color belt is driven by the servomotor, equipped with high-precision double color photoelectric, it is possible to detect the edge of face paper quickly. Two servo motors control the movement toward left and right making the pasting action more effectively. All the data can be in-putted on the control panel.
5.Iron Sheet Pasting Unit (Optional Part)
High technology, automatic paste iron sheet on surface of face paper.
Servo motor motion control system makes the moving action fast and accurately. Smart design of air cylinder shake function can avoid double iron sheets, positive and negative air pressure can increase the pasting efficiency.
6.Folding Unit
Slant spring installed on the folding part can adjust the pressure of conveying belt easily. The double-deck design can reduce the requirement on the space to a large extent.
7.Pressing corner unit
Photoelectric controls the cylinder to press the paper board corner and edge. The double- deck structure can save the space.
8.Turning unit
Double-deck suction nozzle structure, makes the product's up-down movement combined with front-back movement, space saving and reasonable designing, it can turn the product's working direction quickly.
Negative pressure detector can monitor the air pressure of suction nozzle in real time, ensuring the product's accurate positioning when moving, which can increase the yield effectively.
9.Edge folding
Servo motor control the suction nozzle movement which can achieve accurate and fast moving. Self designed pressing, folding and edge covering has the features of simple structures, ensuring the 90°edge folding precisely and fast, minimum edge folding size can reach 5mm. Suction nozzle and paper kicking integrated design can reduce mechanical movement, save space and improve work efficiency.
10.Other Configuration
Negative pressure detector can monitor the missing suction phenomenon effectively and make the machine stop working in time.
Each moving part is equipped with limited switch, this can avoid hurting and malfunction effectively.
11.Electric device
Well-know international brand electric devices are used on this machine, reliable quality insure a longer service life.
12.Main Configuration:
Item |
Brand |
Origin |
Electric Parts |
Schneider |
France |
Servo motor |
ABB |
Germany |
Cylinder |
Airtac |
Japan |
Gear Motor |
ZD |
China |