High Speed Flute Laminator Corrugated Sheet Lamination

• Customization: Available
• Classification: Sheet Laminating
• Application: Color Printing
• Model NO.: QTM1300
• Driven Type: Electric
• Automatic Grade: Automatic
• Membrane Material: Corrugated Sheet
• Plastic Film Mulching Modes: Servo Control
• Performance: High Speed Lamination
• Servo Control: Within 0.75mm
• High Speed: 450mm Sheet Can Do 11000 Piece/Hour
• Glue Saving: Only 30g Per Square Meter
• Max. Sheet Size: 1300*1300mm
• Min Sheet Size: 500*440
• Face Paper Thickness: 120-450GSM
• Bottom Paper Thickness: Acbef 3&5 Ply
• Total Power: 18.2kw
• Transport Package: Steel Palte
• Specification: CE
• Trademark: Jiasun
• Origin: China
• HS Code: 84393000
• Production Capacity: 4 Sets/Month

Product Description

High speed Automatic Flute Laminator
 
 
 

1. Specifications:

 

Model	―1300	―1450	―1650
Max. Sheet Size	1300mmx1300mm	1450mmx1450mm	1650mmx1600mm
Min. Sheet Size	500mmx440mm	500mmx440mm	500mmx440mm
Thickness of face Paper	120~450gsm	120~450gsm	120~450gsm
Thickness of Bottom Paper	ABCEF 3&5 Ply	ABCEF 3&5 Ply	ABCEF 3&5 Ply
Max. Speed	153pcs/min	153pcs/min	153pcs/min
Laminating Precision	±0.75mm	±0.75mm	±0.75mm
Total Weight	8700kg	9500kg	10500kg
Total Length	10700 mm	12000 mm	13000 mm
Operation Space (mm)	3000x13500	3100x13500	3000x13500
Power	3~380V(50Hz)	3~380V(50Hz)	3~380V(50Hz)

 
 
 

1. Features of the machine:
   1. Key Points
      1. High Speed: It can run 11000 sheets per hours for sheet length 450mm.
      2. High Precision:  At normal speed the precision can be controlled at ±1 mm with the yield 98%.
      3. Glue saving:  It can be 30 grams of glue per square meter.
   2. General Introduction:

The QTM series High Speed Automatic Flute Laminator is suitable for the lamination of printed cardboard paper with 3 ply or 5 ply corrugated sheet which is mainly used in food, beverage boxes etc.
The machine adopts chasing registration method with the help of imported low-voltage parts, liquid sensor and  motion control system.

1. Machine Structure:

Upper Feeding Part:Feed the paper of 120-450gsm. It can be thinner according to the size and quality of the paper
Bottom Feeding Part:Feed different kinds of corrugated sheet between ABCEF 3&5 Ply.
Conveyor:Press the laminated paper and convey to the paper delivery unit.
Gluing Part:Coating glue on the bottom paper.

1. Features by Parts:
   1. Upper Feeding Part:
      1. High speed feeder with 3 sucking suckers and 4 delivery suckers with the highest speed 12000 sheets per hour.
      2. Double sucking rubber and single rubber forwarding which can avoid effectively double paper.
      3. There are two side blowers as well. The position of the side blower can be adjusted to ensure the smooth feeding of paper.

1. Top Paper Conveying Part:

The conveying of the face paper unit adopts scale feeding method,Compared with paper to paper conveying,the advantage is that the conveying speed of face paper can be reduced,ensuring the smooth feeding of the paper when running in high speed, without worrying of the scraping of the paper by side lays and when the paper is uneven, the paper front will press the paper back to make the ahead paper even.

1. Lay for the Pre-loading Paper Pile Part

There also has paper pile lay at paper piling part which makes the paper piling easily. It is equipped with rough adjusting wheel and fine adjustment bar.

1. Side Lays of top paper to ensure the precision at side-way

There is a side lay device-puller on machine operation side for better guarantee the face paper side-way precision. There have 4 face paper sensors and 4 bottom paper sensors detecting the paper front edge positions, and two servo motors correct the laminating movement real-timely.
 
          
 
 Lays For bottom sheet
The adjustment of corrugated board includes side board adjustment front lay adjustment and paper frame adjustment.Side board and front lay can be adjust by manual and lock button based on paper size.
 

1. When order is changed, the operator can do the order change easily by turning these wheels which makes the operation easy and fast. It also can control with hand wheel or the model of corrugated board.

 
 
 

1. Automatic Glue Supply System: The machine adopts imported liquid level controller for glue supply. When detecting no glue in the glue barrel, it can stop the feeder automatically to avoid waste of paper. The unique anilox roller makes glue even and saving. Compared with traditional anilox roller, it can save 5 gram glue per square meter.

1. Motion Control System: This machine adopts perfect combination of motion control system and servo system for better lamination precision. It only needs data input.
2. The advantage of adopting motion control system is to keep face paper and bottom paper with good lamination precision.

1. Watering Roller: It can not only wash the dirt out of the bottom paper back, but also can pasting water on the bottom paper to make it soft and even to facilitate the lamination.  

 

1. Timing belt Transmission: Machine adopts timing belt transmission with stable running high precision and low noise.

• Front Lead Feeding Device: The bottom paper section adopts accurate vacuum feeding with big volume fan for better conveyor of curve paper. It is much better and convenient for five layer board stick. The servo motor control the red feeding wheel which makes the bottom paper run smoothly and accurately.

 
 

1. The special parameters on the touch screen can be adjusted according to the  paper type, for example, the distance of feeder lifting
2. It is convenient when adjust the position of  face paper and bottom paper. If you want to the face paper exceed the bottom paper 3mm, enter 3 on the screen. The data can not be changed when the machine speed is changing, the max data can be 30-40.,it can satisfy the demand of some special user.

1. Configurations:

 

Name	Brand
PLC	SIMENS S7-200
Servo motor and controller	JAPAN YASKAWA
Touch screen	TAIWAN WEINVEW
Frequency transformer	JAPAN MITSUBISHI E740
Photoelectric switch	SWITZERLAND BANMER
Contactor	FRENCH SCHNEIDER
Relays	JANPAN OMRON
Button	SHANHAI TIANYI
Glue liquid control	JAPAN OMRAN
Cog belt	TAIWAN SANWU
The key bearing	JAPAN NSK
Other Bearings	RENBEN BEARING
Main Power Motor	GERMANY SIMENS
Air Pump	Tai Wan Brand EUROVAC Rotary Vane Pump

 

1. Attached Tools

L type hexagonal Spammer	One set
T type hexagonal Spammer 5,6mm	Each of 1 branch
Monkey Wrench  2″	1PC
Plus Screwdriver	1PC
Minus Screwdriver	1PC
Plum wrench openings	10,12,13,14,17,19 (each1 PC)
Sharp-nose pliers     6″	1PC
Slip joint pliers     8″	1PC
Shaft retaining ring clip S	1PC
Hole clasp clip R	1PC
TOP Tape measure 3.6M	1PC
Aluminum Ladder	1PC
Tools Box	1PC
Operation Manual	1PC
Glue Barrel	1PC

 

1. Attached Spare Parts:

 

Sucker Rubber Ring	30PC
Paper Delivery plate	1PC
Pre-piling paper trolley	1PC
Pallet (Wide)	4PC
Pallet( narrow)	4PC
Switzerland BANMER photoelectric switch	1 PC
Tai Wan Yangming proximity switch	1PC
08B Chain Clip	3PC
12A Chain Clip	3PC
08B  chain transition section	3PC
12A  chain transition section	3PC