Double Servo Semi-automatic Stitcher
Brief Introduction
With the development of the packaging industry, there are more requirements on the corrugated box such as delicate printing, neat stitching and so on. So the using of servo control semi-automatic stitching machine is more extensive.
Compare with normal semi-automatic stitching machine, the servo control type with advantage of high efficiency, even stitching distance and more beautiful.
Specification
| Model |
BDX2000A |
| Max.Sheet Size for(L+W)X 2 |
2460mm |
| Min.Sheet Size for(L+W)X 2 |
606mm |
| Max.Sheet Size for(W+H)X 2 |
1515mm |
| Min.Sheet Size for(W+H)X 2 |
300mm |
| Feeding Height |
900mm |
| Machine Speed |
420-600 nail/min |
| Stitching Pitch(small---big) |
20---120mm |
| No.of stitching |
1---99 nail |
| Nail line Specifications |
(1.8--2.0)mm*(0.68--0.75)mm |
| Dimension |
2900*2590*2260mm |
| Machine Weight |
2200kg |
| Maximum power |
5kw |
Main features
1.Order change can be done within one minute
2.Easy operation, no demand on experience
3.Machine can stitch single nail, double-row nail and strengthen nail "/ / / / /" "// // // // // " "// / / / // "
4.Automatic counting, pile delivering, easy for bundling
5.Colorful touch screen makes operation much easy.
6.The machine adopts servo control system
7.Nail pitch can reach 120mm
8.420--600 nail/min
9. Both covered and uncover carton can be stitched one this machine
10.Nail pitch can be set on touch screen directly
11.Two kind of 2.5KG passive and 20KG auto nail stocking are available on this machine.
12.Electrical controllable backward lay, easy to operate
Features by parts
Conveying device
It is combined with up and down- four conveying rollers, feeding belts, back flap adjusting device and driving device.
conveying roller device
1. Gap adjusted by electric device, easy to adjust the machine when do different thickness paper broad.
2.The back flap size is controlled by computer. It could remove uncovered box size directly by hand.
Stitching head device 
1.Punching head and guide adopts import die steel from German with degassing process and long service life. In running situation, the precision could achieve 0.001mm
2.Bottom die is made of tungsten steel imported from German
3. Stitching wire feeding wheel is made of imported ball bearing steel with more than 2 years service life
4. The stitching head body is formed in one time from imported steel, easy to maintain and low failure rate.
Electronic control system
1. The man-machine touch screen can realize stitching distance setting, order cancel and malfunction detection.
2. Mitsubishi PLC controller ensure a stable running state.
3.YASKAWA servo-motor makes the stitching distance even and accurate.
Stitching wire feeding device
1.Double feeding device, 2.5KG and 20KG can be chosen freely.
2.20KG wire feeding device can do auto feeding, you can set the feeding time. when the stitching wire is short of supply, it can feed automatically. Thus you can saving changing time and labour force, improve the product efficiency.
3.Stitching method such as single nail, double-row nail and strengthen nail could changed through the control system, easy to maintain.
Auto counting device
The sensor could counting for the quantity of producing number and setting conveying pile .
Electric System:
The key components of electrical system adopts the first-class quality components to ensure stable and reliable operation.The nail length and stitching action controlled by imported servo system, ensuring the high accuracy and high speed,. Flexible operation mode can satisfy the single plate carton board
Main technical parameters:
Stitching efficiency:420-600 nail/min
Stitching speed:90-260 meter/min
Stitching mode:single piece
Starting method:Automatic detecting paper board to start
Max. power:5.0Kw(Air pump is not included)
Voltage: Three phase four wire AC380V±10%, Zero phase voltage AC220V±10%
Power line: multi-strand soft copper wire should greater than 4 square
Temperature:0-40ºC
Ambient humidity :less than 10-90%RH(There should be no condensation)
Vibration:accelerated speed less than 5.9m/s2(0.6G)
Protection structure: install the IP20 cabinet
Dimension:Pictures of the machine:Configuration:
| No. |
Name |
Brand |
| 1 |
Servo Motor |
Yaskawa (0.75KW / 2.9KW) |
| 2 |
PLC |
Mitsubishi |
| 3 |
Human-machine Interface |
Siemens |
| 4 |
Contactor |
schneider |
| 5 |
Relay |
Schneider Omron |
| 6 |
DC power |
Taiwan |
| 7 |
Approach Switch
Photoelectric |
Taiwan |
| 8 |
Button |
Schneider |
| 9 |
Pneumatic Components |
Taiwan |
| 10 |
Gear motor |
Taiwan |
| 11 |
Worm wheel and gear reduce motor |
China |
| 12 |
Motor |
China |
| 13 |
Plummer block |
China |
| 14 |
Synchronous belt |
Misaka |
| 15 |
Chain |
China |
Tools:
|
Name |
Quantity |
| 1 |
Hexagonal Spanner
|
1 |
| 2 |
Engine Oil Gun |
1 |
| 3 |
Grease Gun |
1 |
Audited Supplier 
1.Punching head and guide adopts import die steel from German with degassing process and long service life. In running situation, the precision could achieve 0.001mm
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