High Speed and Precision Intelligent Cardboard Laminator (BKJ1310)

• Type: Roll Coater
• Driven Type: Electric
• Automatic Grade: Automatic
• Packaging Material: Plastic
• Packaging Type: Iron Plate Wrapped with Plasti⪞ Film
• Application: Cardboard to Corrugated Laminator
• Model NO.: BKJ1310
• Model: Qtm1650
• Max. Sheet Size: 1650*1600mm
• Min. Sheet Size: 500*440mm
• Thickness of Face Paper: 120-450GSM
• Thickness of Bottom Paper: Abcef 3&5 Ply
• Max. Speed: 153m/Min
• Pile Height: 1600-1700mm
• Total Weight: 16500kg
• Total Length: 22200mm
• Operation Space: 25000*3200*2650mm
• Transport Package: Inron Plate Wrapped with Plastic Film
• Specification: CE, ISO 9001
• Trademark: JUXING
• Origin: China
• HS Code: 84393000
• Production Capacity: 10 Set/Month

Product Description

Model	BKJ1307	BKJ1310	BKJ1410
Max. Sheet Size (WxL)	1270mmx720mm	1270mmx1000mm	1410mmx1410mm
Min. Sheet Size (WxL)	500mmx380mm	500mmx400mm	500mmx400mm
Thickness of Upper Paper	100~800gsm	100~800gsm	100~800gsm
Thickness of Bottom Paper	200~2000gsm	200~2000gsm	200~2000gsm
Max. Speed	150Meters/Min	120Meters/Min	120Meters/Min
Lamination Precision	±0.5mm	±0.5mm	±0.5mm
Total Weight	9000kg	9000kg	11000kg
Total Length	10500	10500	12000
Operation Space	3000x13500	3000x13500	3000x13500
Power	3~380V(50Hz)	3~380V(50Hz)	3~380V(50Hz)

Features of the machine: 
Key Points:
1.Glue saving:  It can be 16 grams of glue per square meter. High Precision:  At normal speed the precision can be controlled at ±0.75 mm with the yield 98%.High Speed: It can run 12000 sheets per hours for sheet length 450mm. General Introduction:
2.The QTM series High Speed Automatic Flute Laminator is suitable for the lamination of printed cardboard paper with 3 ply or 5 ply corrugated sheet which is mainly used in food, beverage boxes etc.
The machine adopts chasing registration method with the help of imported low-voltage parts, liquid sensor and  motion control system.

Machine Structure:
Upper Feeding Part:Feed the paper of 120-450gsm. It can be thinner according to the size and quality of the paper
Bottom Feeding Part:Feed different kinds of corrugated sheet between ABCEF 3&5 Ply.
Conveyor:Press the laminated paper and convey to the paper delivery unit.
Gluing Part:Coating glue on the bottom paper.
 
 Features by Parts:
Upper Feeding Part: High speed feeder with 3 sucking suckers and 4 delivery suckers with the highest speed 15000 sheets per hour.


Double sucking rubber and single rubber forwarding which can avoid effectively double paper.
There are two side blowers as well. The position of the side blower can be adjusted to ensure the smooth feeding of paper.  

Top Paper Conveying Part: The conveying of the face paper unit adopts scale feeding method,Compared with paper to paper conveying,the advantage is that the conveying speed of face paper can be reduced,ensuring the smooth feeding of the paper when running in high speed, without worrying of the scraping of the paper by side lays and when the paper is uneven, the paper front will press the paper back to make the ahead paper even.
 

Lay for the Pre-loading Paper Pile PartThere also has paper pile lay at paper piling part which makes the paper piling easily. It is equipped with rough adjusting wheel and fine adjustment bar.
 
Side Lays of top paper to ensure the precision at side-way There is a side lay device-puller on machine operation side for better guarantee the face paper side-way precision.
             

After starting the lamination, if fine adjustment at sides part needs to be adjusted, you can turn this wheel. Each circle can move the top paper 1.75 mm either at left or right direction.  
 
Lays For bottom sheet
The adjustment of corrugated board includes side board adjustment front lay adjustment and paper frame adjustment.Side board and front lay can be adjust by manual and lock button based on paper size.
 

When order is changed, the operator can do the order change easily by turning these wheels which makes the operation easy and fast. It also can control with hand wheel or the model of corrugated board. 
 
Automatic Glue Supply System: The machine adopts imported liquid level controller for glue supply. When detecting no glue in the glue barrel, it can stop the feeder automatically to avoid waste of paper. 

Motion Control System: This machine adopts perfect combination of motion control system and servo system for better lamination precision. It only needs data input.

The advantage of adopting motion control system is to keep face paper and bottom paper with good lamination precision. 

Watering Roller: It can not only wash the dirt out of the bottom paper back, but also can pasting water on the bottom paper to make it soft and even to facilitate the lamination.   

Timing belt Transmission: Machine adopts timing belt transmission with stable running high precision and low noise. 

Front Lead Feeding Device: The bottom paper section adopts accurate vacuum feeding with big volume fan for better conveyor of curve paper. It is much better and convenient for five layer board stick. 
 
The special parameters on the touch screen can be adjusted according to the  paper type, for example, the distance of feeder lifting 
 
It is convenient when adjust the position of  face paper and bottom paper. If you want to the face paper exceed the bottom paper 3mm, enter 3 on the screen. The data can not be changed when the machine speed is changing, the max data can be 30-40.,it can satisfy the demand of some special user. 
 
 
Machine Installation:In order to convenient operate and easy fix, warehouse should be big enough to put machine(picture A G I). Next picture is plan and appearance of stereogram.It is different between different model of laminator machine.A mong them, the height of machine is 2400mm.Check below machine size:
 
Main data
1.Main machine packing:two box
2.Packing volume:The first box:5600x2450X2400mm
                 The second box:6100×2000×1100mm          
3. Main machine gross weight:  The first box:4.5/4.625/4.75T
                             The second box:1.5/1.625/1.75T

Configurations:  

Name	Brand
PLC	SIMENS S7-200
Servo motor and controller	JAPAN YASKAWA
Touch screen	TAIWAN WEINVEW
Frequency transformer	JAPAN MITSUBISHI E740
Photoelectric switch	SWITZERLAND BANMER
Contactor	FRENCH SCHNEIDER
Relays	JANPAN OMRON
Button	SHANHAI TIANYI
Glue liquid control	JAPAN OMRAN
Cog belt	TAIWAN SANWU
The key bearing	JAPAN NSK
Other Bearings	RENBEN BEARING
Main Power Motor	BEIDE
Air Pump	Tai Wan Brand EUROVAC Rotary Vane Pump

 
Attached Tools

L type hexagonal Spammer	One set
T type hexagonal Spammer 5,6mm	Each of 1 branch
Monkey Wrench  2″	1PC
Plus Screwdriver	1PC
Minus Screwdriver	1PC
Plum wrench openings	10,12,13,14,17,19 (each1 PC)
Sharp-nose pliers     6″	1PC
Slip joint pliers     8″	1PC
Shaft retaining ring clip S	1PC
Hole clasp clip R	1PC
TOP Tape measure 3.6M	1PC
Aluminum Ladder	1PC
Tools Box	1PC
Operation Manual	1PC
Glue Barrel	1PC

 
Attached Spare Parts:  

Sucker Rubber Ring	30PC
Paper Delivery plate	1PC
Pre-piling paper trolley	1PC
Pallet (Wide)	4PC
Pallet( narrow)	4PC
Switzerland BANMER photoelectric switch	1 PC
Tai Wan Yangming proximity switch	1PC
08B Chain Clip	3PC
12A Chain Clip	3PC
08B  chain transition section	3PC
12A  chain transition section	3PC

 
Consumable Parts List 

Tooth Belts	The whole machine
Face paper conveying belt 2mm Nylon	The whole machine
Copper block sheet	The whole machine
Feeder sucker	The whole machine
Feeder brush	The whole machine

  
Other information: 
The above price is based on FOB Tianjin, China. The enclosed pictures are just for reference, kindly please make the specification and object as the standard. As for the overseas installation, the customer shall pay each installation person 50.00USD per day and bear the costs of air trip tickets, food and accommodation.The fabrication period is within 120 days and the installation period within around 15 days after the advance payment received.30% advance payment paid by T/T before fabrication and 70% balance payment paid by LC or TT before delivery.